Industrial Assessment Centers

Assessment #AS0371


Assessment Year 2004
SIC 3672
SIC Description Printed Circuit Boards
NAICS 334412
NAICS Description Bare Printed Circuit Board Manufacturing
Principal Product Printed Circuit Boards
Sales $ 85,000,000
# of Employees 720
Plant Area (Sq.Ft.) 275,000
Annual Production 208,000 Pieces
Production Hrs. Annual 7,488
Location (State) AZ
Yearly Energy Cost $ 1,798,427

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

24,255,291 kWh $ 1,374,167 $ 0.057 /kWh

- Electricity Fees

- $ 212,130 -

Natural Gas

32,236 MMBtu $ 212,130 $ 6.58 /MMBtu

TOTAL ENERGY

280,853 MMBtu $ 1,798,427 $ 6.40 /MMBtu

Water Disposal

169,341,216 Gal $ 649,397 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

3,267,379 kWh
0 kWh
$ 150,590
$ 0
10.96 %
0.00 %
$ 0.057 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,028 MMBtu
0 MMBtu
$ 17,943
$ 0
8.46 %
0.00 %
$ 6.58 /MMBtu

TOTAL ENERGY

36,519 MMBtu
0 MMBtu
$ 212,073
$ 0
11.79 %
0.00 %
$ 6.40 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 N $ 105,000 $ 87,632 1.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,350,000 kWh $ 74,790 $ 0.057 /kWh

- Demand Charge

2,640 kW $ 12,842 $ 0.00 /kW

TOTAL ENERGY

13,838 MMBtu $ 87,632 -
02 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 22,800 $ 62,038 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,220,132 kWh $ 46,395 $ 0.057 /kWh

- Demand Charge

1,956 kW $ 15,643 $ 0.00 /kW

TOTAL ENERGY

12,506 MMBtu $ 62,038 -
03 view
details
SUBSTITUTE AIR FOR STEAM TO ATOMIZE OIL 2.2165 N $ 12,000 $ 17,943 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,028 MMBtu $ 17,943 $ 6.58 /MMBtu

TOTAL ENERGY

3,028 MMBtu $ 17,943 -
04 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 N $ 7,000 $ 12,453 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

152,229 kWh $ 7,335 $ 0.057 /kWh

- Demand Charge

665 kW $ 5,118 $ 0.00 /kW

TOTAL ENERGY

1,560 MMBtu $ 12,453 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 45,048 $ 10,040 4.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

162,980 kWh $ 7,949 $ 0.057 /kWh

- Demand Charge

277 kW $ 2,091 $ 0.00 /kW

TOTAL ENERGY

1,671 MMBtu $ 10,040 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 60 $ 12,176 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

219,154 kWh $ 7,473 $ 0.057 /kWh

- Demand Charge

352 kW $ 4,703 $ 0.00 /kW

TOTAL ENERGY

2,246 MMBtu $ 12,176 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 144 $ 6,938 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

111,378 kWh $ 3,795 $ 0.057 /kWh

- Demand Charge

284 kW $ 3,143 $ 0.00 /kW

TOTAL ENERGY

1,142 MMBtu $ 6,938 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 4,125 $ 2,853 1.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51,506 kWh $ 2,853 $ 0.057 /kWh

TOTAL ENERGY

528 MMBtu $ 2,853 -