Industrial Assessment Centers

Assessment #AS0356


Assessment Year 2003
SIC 2752
SIC Description Commercial Printing, Lithographic
NAICS 323110
NAICS Description Commercial Lithographic Printing
Principal Product Printed Labels
Sales $ 15,000,000
# of Employees 130
Plant Area (Sq.Ft.) 52,000
Annual Production 31,000 Thousand Feet
Production Hrs. Annual 4,572
Location (State) AZ
Yearly Energy Cost $ 112,939

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,125,600 kWh $ 75,415 $ 0.067 /kWh

- Demand Charge

3,401 kW $ 27,206 $ 8.00 /kW

- Electricity Fees

- $ 5,138 -

Natural Gas

699 MMBtu $ 5,180 $ 7.41 /MMBtu

TOTAL ENERGY

12,236 MMBtu $ 112,939 $ 9.23 /MMBtu

Water Disposal

435,400 Gal $ 1,545 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

842,665 kWh
206,588 kWh
$ 58,875
$ 14,533
78.07 %
19.27 %
$ 0.067 /kWh

- Demand Charge

1,843 kW
486 kW
$ 11,931
$ 4,066
43.85 %
14.95 %
$ 8.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.41 /MMBtu

TOTAL ENERGY

8,639 MMBtu
2,118 MMBtu
$ 70,806
$ 18,599
62.69 %
16.47 %
$ 9.23 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 30,070 $ 9,155 3.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

93,825 kWh $ 6,601 $ 0.067 /kWh

- Demand Charge

192 kW $ 1,602 $ 8.00 /kW

TOTAL ENERGY

962 MMBtu $ 8,203 -

Ancillary Material Cost

- $ 952 -

TOTAL PRODUCTON

- $ 952 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 68 $ 939 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,957 kWh $ 700 $ 0.067 /kWh

- Demand Charge

29 kW $ 239 $ 8.00 /kW

TOTAL ENERGY

102 MMBtu $ 939 -
03 view
details
INSTALL SKYLIGHTS 2.7145 P $ 10,296 $ 4,122 2.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,587 kWh $ 4,122 $ 0.067 /kWh

TOTAL ENERGY

601 MMBtu $ 4,122 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 8,479 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

91,768 kWh $ 6,456 $ 0.067 /kWh

- Demand Charge

241 kW $ 2,023 $ 8.00 /kW

TOTAL ENERGY

941 MMBtu $ 8,479 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 20 $ 935 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,564 kWh $ 743 $ 0.067 /kWh

- Demand Charge

23 kW $ 192 $ 8.00 /kW

TOTAL ENERGY

108 MMBtu $ 935 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 675 $ 697 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,903 kWh $ 697 $ 0.067 /kWh

TOTAL ENERGY

102 MMBtu $ 697 -
07 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 87 $ 43 2.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

474 kWh $ 33 $ 0.067 /kWh

- Demand Charge

1 kW $ 10 $ 8.00 /kW

TOTAL ENERGY

5 MMBtu $ 43 -
08 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 P $ 55,100 $ 39,566 1.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

470,185 kWh $ 33,077 $ 0.067 /kWh

- Demand Charge

1,152 kW $ 6,489 $ 8.00 /kW

TOTAL ENERGY

4,819 MMBtu $ 39,566 -
09 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 P $ 10,800 $ 6,865 1.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

78,021 kWh $ 5,489 $ 0.067 /kWh

- Demand Charge

205 kW $ 1,376 $ 8.00 /kW

TOTAL ENERGY

800 MMBtu $ 6,865 -
10 view
details
CONDITION SMALLEST SPACE NECESSARY 2.7223 N $ 4,260 $ 957 4.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,381 kWh $ 957 $ 0.067 /kWh

TOTAL ENERGY

199 MMBtu $ 957 -
11 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 17,100 $ 4,280 4.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

48,000 lbs $ 4,280 $ 0 /lbs

TOTAL WASTE

- $ 4,280 -
12 view
details
CLEAR AND RENT EXISTING SPACE 4.5210 I $ 8,340 $ 96,000 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 96,000 -

TOTAL PRODUCTON

- $ 96,000 -