Industrial Assessment Centers

Assessment #AS0352


Assessment Year 2003
SIC 3089
SIC Description Plastics Products, Nec
NAICS 326199
NAICS Description All Other Plastics Product Manufacturing
Principal Product Molded Urethane Products
Sales $ 10,000,000
# of Employees 87
Plant Area (Sq.Ft.) 30,000
Annual Production 750,000 Pieces
Production Hrs. Annual 2,117
Location (State) NV
Yearly Energy Cost $ 76,699

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

673,855 kWh $ 49,915 $ 0.074 /kWh

- Demand Charge

2,983 kW $ 3,866 $ 1.30 /kW

- Electricity Fees

- $ 15,233 -

Natural Gas

1,016 MMBtu $ 7,685 $ 7.56 /MMBtu

TOTAL ENERGY

7,923 MMBtu $ 76,699 $ 9.68 /MMBtu

Water Disposal

1,021,091 Gal $ 2,494 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

131,381 kWh
53,106 kWh
$ 10,101
$ 4,083
20.24 %
8.18 %
$ 0.074 /kWh

- Demand Charge

364 kW
292 kW
$ 166
$ 132
4.29 %
3.41 %
$ 1.30 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.56 /MMBtu

TOTAL ENERGY

1,347 MMBtu
544 MMBtu
$ 10,267
$ 4,215
13.39 %
5.50 %
$ 9.68 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL SKYLIGHTS 2.7145 N $ 4,374 $ 1,977 2.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,715 kWh $ 1,977 $ 0.074 /kWh

TOTAL ENERGY

264 MMBtu $ 1,977 -
02 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 I $ 1,000 $ 402 2.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,152 kWh $ 396 $ 0.074 /kWh

- Demand Charge

18 kW $ 6 $ 1.30 /kW

TOTAL ENERGY

53 MMBtu $ 402 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 120 $ 3,619 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,489 kWh $ 3,498 $ 0.074 /kWh

- Demand Charge

258 kW $ 121 $ 1.30 /kW

TOTAL ENERGY

466 MMBtu $ 3,619 -
04 view
details
USE HEAT PUMP FOR SPACE CONDITIONING 2.7234 N $ 700 $ 4,075 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,560 kWh $ 4,041 $ 0.074 /kWh

- Demand Charge

72 kW $ 34 $ 1.30 /kW

TOTAL ENERGY

539 MMBtu $ 4,075 -
05 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 0 $ 194 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,465 kWh $ 189 $ 0.074 /kWh

- Demand Charge

16 kW $ 5 $ 1.30 /kW

TOTAL ENERGY

25 MMBtu $ 194 -
06 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 I $ 1,380 $ 29,631 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Increase in Production

- $ 29,631 -

TOTAL PRODUCTON

- $ 29,631 -
07 view
details
CLEAR AND RENT EXISTING SPACE 4.5210 I $ 9,260 $ 12,132 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 12,132 -

TOTAL PRODUCTON

- $ 12,132 -