Industrial Assessment Centers

Assessment #AS0346


Assessment Year 2003
SIC 3599
SIC Description Industrial Machinery, Nec
NAICS 332710
NAICS Description Machine Shops
Principal Product Aerospace and Computer Products
Sales $ 20,000,000
# of Employees 75
Plant Area (Sq.Ft.) 28,000
Annual Production 3,600 Not Available
Production Hrs. Annual 7,296
Location (State) AZ
Yearly Energy Cost $ 153,706

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,339,080 kWh $ 96,830 $ 0.072 /kWh

- Demand Charge

2,877 kW $ 40,221 $ 13.98 /kW

- Electricity Fees

- $ 13,712 -

Natural Gas

264 MMBtu $ 2,943 $ 11.15 /MMBtu

TOTAL ENERGY

13,990 MMBtu $ 153,706 $ 10.99 /MMBtu

Water Disposal

751,989 Gal $ 649 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

173,887 kWh
78,306 kWh
$ 12,148
$ 5,332
12.55 %
5.51 %
$ 0.072 /kWh

- Demand Charge

258 kW
137 kW
$ 1,800
$ 961
4.48 %
2.39 %
$ 13.98 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 11.15 /MMBtu

TOTAL ENERGY

1,781 MMBtu
802 MMBtu
$ 13,948
$ 6,293
9.07 %
4.09 %
$ 10.99 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 30 $ 1,888 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,645 kWh $ 1,610 $ 0.072 /kWh

- Demand Charge

38 kW $ 278 $ 13.98 /kW

TOTAL ENERGY

242 MMBtu $ 1,888 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 30 $ 4,284 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,657 kWh $ 3,654 $ 0.072 /kWh

- Demand Charge

89 kW $ 630 $ 13.98 /kW

TOTAL ENERGY

550 MMBtu $ 4,284 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 9,268 $ 3,718 2.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,605 kWh $ 3,106 $ 0.072 /kWh

- Demand Charge

85 kW $ 612 $ 13.98 /kW

TOTAL ENERGY

467 MMBtu $ 3,718 -
04 view
details
INSTALL SKYLIGHTS 2.7145 N $ 5,219 $ 2,387 2.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,057 kWh $ 2,387 $ 0.072 /kWh

TOTAL ENERGY

359 MMBtu $ 2,387 -
05 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 P $ 2,600 $ 1,550 1.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,919 kWh $ 1,323 $ 0.072 /kWh

- Demand Charge

36 kW $ 227 $ 13.98 /kW

TOTAL ENERGY

153 MMBtu $ 1,550 -
06 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 0 $ 121 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,004 kWh $ 68 $ 0.072 /kWh

- Demand Charge

10 kW $ 53 $ 13.98 /kW

TOTAL ENERGY

10 MMBtu $ 121 -
07 view
details
RECOVER METALS FROM SPENT SOLUTIONS AND RECYCLE 3.5242 N $ 44 $ 1,212 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 1,212 -

TOTAL PRODUCTON

- $ 1,212 -