Industrial Assessment Centers

Assessment #AS0324

Assessment Year	2002
SIC	2759
SIC Description	Commercial Printing, Nec
NAICS
NAICS Description
Principal Product	Flexographic laser and letterpress printing, computer typesetting, color
Sales	$ 22,800,000
# of Employees	135
Plant Area (Sq.Ft.)	150,000
Annual Production	250,000,000 Pieces
Production Hrs. Annual	8,760
Location (State)	NV
Yearly Energy Cost	$ 288,783

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	3,357,233 kWh	$ 199,678	$ 0.059 /kWh
- Demand Charge	667 kW	$ 7,992	$ 11.98 /kW
- Electricity Fees	-	$ 40,518	-
Natural Gas	5,377 MMBtu	$ 40,595	$ 7.55 /MMBtu
TOTAL ENERGY	39,789 MMBtu	$ 288,783	$ 7.26 /MMBtu
Water Disposal	3,640,000 Gal	$ 0	$ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	1,356,930 kWh 175,060 kWh	$ 106,807 $ 13,729	53.49 % 6.88 %	$ 0.059 /kWh
- Demand Charge	1,657 kW 125 kW	$ 8,200 $ 750	102.60 % 9.38 %	$ 11.98 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	818 MMBtu 0 MMBtu	$ 6,071 $ 0	14.96 % 0.00 %	$ 7.55 /MMBtu
TOTAL ENERGY	14,725 MMBtu 1,794 MMBtu	$ 121,078 $ 14,479	41.93 % 5.01 %	$ 7.26 /MMBtu
Water Disposal	0 Gal 0 Gal	$ 0 $ 0	0.00 % 0.00 %	$ 0 /Gal

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

view
details

USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR

2.2411

$ 1,750

$ 6,071

0.29

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	818 MMBtu	$ 6,071	$ 7.55 /MMBtu
TOTAL ENERGY	818 MMBtu	$ 6,071	-

view
details

USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS

2.4141

$ 4,200

$ 12,718

0.33

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	149,489 kWh	$ 11,735	$ 0.059 /kWh
- Demand Charge	205 kW	$ 983	$ 11.98 /kW
TOTAL ENERGY	1,532 MMBtu	$ 12,718	-

view
details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 9,004

$ 5,806

1.55

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	65,078 kWh	$ 5,056	$ 0.059 /kWh
- Demand Charge	125 kW	$ 750	$ 11.98 /kW
TOTAL ENERGY	667 MMBtu	$ 5,806	-

view
details

INSTALL OCCUPANCY SENSORS

2.7135

$ 1,400

$ 444

3.15

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	4,364 kWh	$ 322	$ 0.059 /kWh
- Demand Charge	20 kW	$ 122	$ 11.98 /kW
TOTAL ENERGY	45 MMBtu	$ 444	-

view
details

REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS

2.7111

$ 0

$ 8,673

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	109,982 kWh	$ 8,673	$ 0.059 /kWh
TOTAL ENERGY	1,127 MMBtu	$ 8,673	-

view
details

REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED

2.4231

$ 120

$ 3,714

0.03

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	39,116 kWh	$ 3,392	$ 0.059 /kWh
- Demand Charge	54 kW	$ 322	$ 11.98 /kW
TOTAL ENERGY	400 MMBtu	$ 3,714	-

view
details

INSTALL SKYLIGHTS

2.7145

$ 6,702

$ 5,831

1.15

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	74,280 kWh	$ 5,831	$ 0.059 /kWh
TOTAL ENERGY	761 MMBtu	$ 5,831	-

view
details

USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS

2.4133

$ 230

$ 464

0.50

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	5,352 kWh	$ 420	$ 0.059 /kWh
- Demand Charge	7 kW	$ 44	$ 11.98 /kW
TOTAL ENERGY	55 MMBtu	$ 464	-

view
details

USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS

2.4141

$ 15,800

$ 77,357

0.20

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	909,269 kWh	$ 71,378	$ 0.059 /kWh
- Demand Charge	1,246 kW	$ 5,979	$ 11.98 /kW
TOTAL ENERGY	9,320 MMBtu	$ 77,357	-

view
details

CLEAR AND RENT EXISTING SPACE

4.5210

$ 5,308

$ 53,920

0.10

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Administrative Changes	-	$ 53,920	-
TOTAL PRODUCTON	-	$ 53,920	-