U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Industrial Assessment Centers

Assessment #AS0275


Assessment Year 2000
SIC 3629
SIC Description Electrical Industrial Apparatus, Nec
NAICS
NAICS Description
Principal Product Electronics
Sales $ 14,000,000
# of Employees 125
Plant Area (Sq.Ft.) 50,000
Annual Production 180,000 Pieces
Production Hrs. Annual 4,000
Location (State) AZ
Yearly Energy Cost $ 139,523

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,383,646 kWh $ 87,713 $ 0.063 /kWh

- Demand Charge

4,126 kW $ 31,876 $ 7.73 /kW

- Electricity Fees

- $ 6,164 -

Natural Gas

2,055 MMBtu $ 13,770 $ 6.70 /MMBtu

TOTAL ENERGY

16,237 MMBtu $ 139,523 $ 8.59 /MMBtu

Water Disposal

1,744,700 Gal $ 6,001 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

43,082 kWh
0 kWh
$ 2,813
$ 0
3.21 %
0.00 %
$ 0.063 /kWh

- Demand Charge

85 kW
0 kW
$ 521
$ 0
1.63 %
0.00 %
$ 7.73 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.70 /MMBtu

TOTAL ENERGY

441 MMBtu
0 MMBtu
$ 3,334
$ 0
2.39 %
0.00 %
$ 8.59 /MMBtu

Water Disposal

725,600 Gal
0 Gal
$ 2,017
$ 0
33.61 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 380 $ 367 1.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 279 $ 0.063 /kWh

- Demand Charge

13 kW $ 88 $ 7.73 /kW

TOTAL ENERGY

45 MMBtu $ 367 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 2,256 $ 1,665 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,343 kWh $ 1,267 $ 0.063 /kWh

- Demand Charge

67 kW $ 398 $ 7.73 /kW

TOTAL ENERGY

198 MMBtu $ 1,665 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 544 $ 477 1.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 286 $ 0.063 /kWh

- Demand Charge

5 kW $ 35 $ 7.73 /kW

TOTAL ENERGY

45 MMBtu $ 321 -

Personnel Changes

- $ 78 -

Ancillary Material Cost

- $ 78 -

TOTAL PRODUCTON

- $ 156 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 272 $ 981 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,947 kWh $ 981 $ 0.063 /kWh

TOTAL ENERGY

153 MMBtu $ 981 -
05 view
details
USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE 3.4156 N $ 120 $ 2,017 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

725,600 Gal $ 2,017 $ 0 /Gal

TOTAL WASTE

- $ 2,017 -
06 view
details
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL 3.6192 N $ 60 $ 588 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 588 -

TOTAL PRODUCTON

- $ 588 -
07 view
details
ELIMINATE SHIFT 4.4520 N $ 16,000 $ 52,500 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 52,500 -

TOTAL PRODUCTON

- $ 52,500 -