Industrial Assessment Centers

Assessment #AS0224


Assessment Year 1998
SIC 3728
SIC Description Aircraft Parts And Equipment, Nec
NAICS
NAICS Description
Principal Product Aircraft Parts
Sales $ 30,000,000
# of Employees 100
Plant Area (Sq.Ft.) 42,000
Annual Production 155,844 Pounds
Production Hrs. Annual 4,125
Location (State) AZ
Yearly Energy Cost $ 129,563

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,487,104 kWh $ 112,248 $ 0.075 /kWh

- Demand Charge

4,850 kW $ 8,541 $ 1.76 /kW

- Electricity Fees

- $ 8,774 -

TOTAL ENERGY

15,243 MMBtu $ 129,563 $ 8.50 /MMBtu

Water Disposal

5,252,456 Gal $ 15,475 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

203,107 kWh
62,134 kWh
$ 9,868
$ 3,016
8.79 %
2.69 %
$ 0.075 /kWh

- Demand Charge

214 kW
100 kW
$ 1,789
$ 837
20.95 %
9.80 %
$ 1.76 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

2,080 MMBtu
636 MMBtu
$ 11,657
$ 3,853
9.00 %
2.97 %
$ 8.50 /MMBtu

Water Disposal

974,375 Gal
734,375 Gal
$ 2,865
$ 2,159
18.51 %
13.95 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 5,064 $ 2,256 2.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,429 kWh $ 1,389 $ 0.075 /kWh

- Demand Charge

104 kW $ 867 $ 1.76 /kW

TOTAL ENERGY

291 MMBtu $ 2,256 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 4,100 $ 2,518 1.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,584 kWh $ 1,681 $ 0.075 /kWh

- Demand Charge

100 kW $ 837 $ 1.76 /kW

TOTAL ENERGY

354 MMBtu $ 2,518 -
03 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 525 $ 1,335 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,550 kWh $ 1,335 $ 0.075 /kWh

TOTAL ENERGY

282 MMBtu $ 1,335 -
04 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 670 $ 388 1.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,465 kWh $ 69 $ 0.075 /kWh

- Demand Charge

4 kW $ 34 $ 1.76 /kW

TOTAL ENERGY

15 MMBtu $ 103 -

Other Liquid (non-haz)

0 Gal $ 32 $ 0 /Gal

TOTAL WASTE

- $ 32 -

Ancillary Material Cost

- $ 253 -

TOTAL PRODUCTON

- $ 253 -
05 view
details
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 N $ 3,024 $ 5,108 0.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

105,217 kWh $ 5,108 $ 0.075 /kWh

TOTAL ENERGY

1,078 MMBtu $ 5,108 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 348 $ 337 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,862 kWh $ 286 $ 0.075 /kWh

- Demand Charge

6 kW $ 51 $ 1.76 /kW

TOTAL ENERGY

60 MMBtu $ 337 -
07 view
details
MINIMIZE WATER USAGE 3.4151 I $ 80 $ 2,159 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

734,375 Gal $ 2,159 $ 0 /Gal

TOTAL WASTE

- $ 2,159 -
08 view
details
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER 3.4114 N $ 560 $ 706 0.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

240,000 Gal $ 706 $ 0 /Gal

TOTAL WASTE

- $ 706 -
09 view
details
USE A RAG RECYCLE SERVICE 3.7131 I $ 30 $ 450 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 450 -

TOTAL PRODUCTON

- $ 450 -