Industrial Assessment Centers

Assessment #AR0181


Assessment Year 2000
SIC 3441
SIC Description Fabricated Structural Metal
NAICS
NAICS Description
Principal Product Steel Fabrication
Sales $ 0
# of Employees 140
Plant Area (Sq.Ft.) 78,000
Annual Production 31,200,000 Pounds
Production Hrs. Annual 6,240
Location (State) AR
Yearly Energy Cost $ 82,148

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,192,556 kWh $ 35,042 $ 0.029 /kWh

- Demand Charge

3,933 kW $ 41,011 $ 10.43 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,252 MMBtu $ 6,095 $ 4.87 /MMBtu

TOTAL ENERGY

13,476 MMBtu $ 82,148 $ 6.10 /MMBtu

Water Disposal

1,809,800 Gal $ 22,803 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

99,062 kWh
99,062 kWh
$ 3,146
$ 3,146
8.98 %
8.98 %
$ 0.029 /kWh

- Demand Charge

384 kW
384 kW
$ 3,585
$ 3,585
8.74 %
8.74 %
$ 10.43 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.87 /MMBtu

TOTAL ENERGY

1,015 MMBtu
1,015 MMBtu
$ 6,731
$ 6,731
8.19 %
8.19 %
$ 6.10 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 3,552
$ 0
15.58 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 340 $ 368 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,172 kWh $ 312 $ 0.029 /kWh

- Demand Charge

46 kW $ 56 $ 10.43 /kW

TOTAL ENERGY

12 MMBtu $ 368 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 500 $ 6,363 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

97,890 kWh $ 2,834 $ 0.029 /kWh

- Demand Charge

338 kW $ 3,529 $ 10.43 /kW

TOTAL ENERGY

1,003 MMBtu $ 6,363 -
03 view
details
FILTER AND REUSE HYDRAULIC OIL 3.5111 N $ 1,500 $ 3,552 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 3,552 $ 0 /Gal

TOTAL WASTE

- $ 3,552 -
04 view
details
ELIMINATE/REDUCE REDUNDANT INSPECTIONS 4.4250 I $ 16,000 $ 23,800 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 23,800 -

TOTAL PRODUCTON

- $ 23,800 -