Industrial Assessment Centers

Assessment #AR0166


Assessment Year 1999
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS
NAICS Description
Principal Product Orthopedic Devices
Sales $ 390,000,000
# of Employees 1,200
Plant Area (Sq.Ft.) 413,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) TN
Yearly Energy Cost $ 1,585,508

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

27,667,351 kWh $ 1,014,825 $ 0.037 /kWh

- Demand Charge

61,580 kW $ 534,097 $ 8.67 /kW

- Electricity Fees

- $ 0 -

Natural Gas

6,939 MMBtu $ 36,586 $ 5.27 /MMBtu

TOTAL ENERGY

290,529 MMBtu $ 1,585,508 $ 5.46 /MMBtu

Water Disposal

69,354,107 Gal $ 41,477 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,183,764 kWh
825,030 kWh
$ 43,770
$ 30,508
4.31 %
3.01 %
$ 0.037 /kWh

- Demand Charge

2,106 kW
2,011 kW
$ 18,259
$ 17,437
3.42 %
3.26 %
$ 8.67 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.27 /MMBtu

TOTAL ENERGY

12,134 MMBtu
8,457 MMBtu
$ 62,029
$ 47,945
3.91 %
3.02 %
$ 5.46 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 6,552 $ 2,860 2.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,307 kWh $ 1,706 $ 0.037 /kWh

- Demand Charge

133 kW $ 1,154 $ 8.67 /kW

TOTAL ENERGY

475 MMBtu $ 2,860 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 16,587 $ 20,587 0.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

259,086 kWh $ 9,576 $ 0.037 /kWh

- Demand Charge

1,270 kW $ 11,011 $ 8.67 /kW

TOTAL ENERGY

2,656 MMBtu $ 20,587 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 38,630 $ 23,676 1.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

502,931 kWh $ 18,604 $ 0.037 /kWh

- Demand Charge

585 kW $ 5,072 $ 8.67 /kW

TOTAL ENERGY

5,155 MMBtu $ 23,676 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 4,980 $ 6,702 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,706 kWh $ 622 $ 0.037 /kWh

- Demand Charge

23 kW $ 200 $ 8.67 /kW

TOTAL ENERGY

171 MMBtu $ 822 -

Personnel Changes

- $ 4,680 -

Ancillary Material Cost

- $ 1,200 -

TOTAL PRODUCTON

- $ 5,880 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 201 $ 2,110 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,877 kWh $ 1,288 $ 0.037 /kWh

- Demand Charge

95 kW $ 822 $ 8.67 /kW

TOTAL ENERGY

357 MMBtu $ 2,110 -
06 view
details
OVERLAP CUSTODIAL SERVICES WITH NORMAL DAY HOURS 2.3136 N $ 0 $ 11,974 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

323,857 kWh $ 11,974 $ 0.037 /kWh

TOTAL ENERGY

3,320 MMBtu $ 11,974 -
07 view
details
USE A RAG RECYCLE SERVICE 3.7131 N $ 0 $ 35,201 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 35,201 -

TOTAL PRODUCTON

- $ 35,201 -
08 view
details
INSTALL EQUIPMENT TO MOVE PRODUCT 4.4450 N $ 7,500 $ 78,658 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 78,658 -

TOTAL PRODUCTON

- $ 78,658 -