Industrial Assessment Centers

Assessment #AR0136


Assessment Year 1998
SIC 2653
SIC Description Corrugated And Solid Fiber Boxes
NAICS
NAICS Description
Principal Product Printed Boxes
Sales $ 20,000,000
# of Employees 269
Plant Area (Sq.Ft.) 225,000
Annual Production 20,900 Tons
Production Hrs. Annual 5,100
Location (State) AR
Yearly Energy Cost $ 439,905

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,075,909 kWh $ 235,167 $ 0.033 /kWh

- Demand Charge

17,170 kW $ 115,898 $ 6.75 /kW

- Electricity Fees

- $ 0 -

Natural Gas

19,911 MMBtu $ 88,840 $ 4.46 /MMBtu

TOTAL ENERGY

92,439 MMBtu $ 439,905 $ 4.76 /MMBtu

Water Disposal

3,753,000 Gal $ 6,244 $ 0 /Gal

Solid Waste (non-haz)

1,020,000 lbs $ 18,156 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

279,015 kWh
233,587 kWh
$ 9,125
$ 7,944
3.88 %
3.38 %
$ 0.033 /kWh

- Demand Charge

394 kW
293 kW
$ 3,163
$ 2,479
2.73 %
2.14 %
$ 6.75 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.46 /MMBtu

TOTAL ENERGY

2,861 MMBtu
2,395 MMBtu
$ 12,288
$ 10,423
2.79 %
2.37 %
$ 4.76 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

72,000 lbs
72,000 lbs
$ 5,776
$ 5,776
31.81 %
31.81 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 90 $ 5,091 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

119,871 kWh $ 3,957 $ 0.033 /kWh

- Demand Charge

168 kW $ 1,134 $ 6.75 /kW

TOTAL ENERGY

1,229 MMBtu $ 5,091 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 240 $ 2,111 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,359 kWh $ 1,601 $ 0.033 /kWh

- Demand Charge

76 kW $ 510 $ 6.75 /kW

TOTAL ENERGY

496 MMBtu $ 2,111 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 160 $ 1,436 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,377 kWh $ 1,153 $ 0.033 /kWh

- Demand Charge

42 kW $ 283 $ 6.75 /kW

TOTAL ENERGY

270 MMBtu $ 1,436 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 2,829 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

65,064 kWh $ 2,145 $ 0.033 /kWh

- Demand Charge

101 kW $ 684 $ 6.75 /kW

TOTAL ENERGY

667 MMBtu $ 2,829 -
05 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 240 $ 1,848 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,273 kWh $ 1,296 $ 0.033 /kWh

- Demand Charge

7 kW $ 552 $ 6.75 /kW

TOTAL ENERGY

403 MMBtu $ 1,848 -
06 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 0 $ 5,419 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-293 kWh $ -63 $ 0.033 /kWh

TOTAL ENERGY

-3 MMBtu $ -63 -

Solid Waste (non-haz)

72,000 lbs $ 5,776 $ 0 /lbs

TOTAL WASTE

- $ 5,776 -

Personnel Changes

- $ -294 -

TOTAL PRODUCTON

- $ -294 -
07 view
details
MOVE PRODUCT USING MECHANICAL MEANS 4.4230 N $ 5,600 $ 91,800 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 91,800 -

TOTAL PRODUCTON

- $ 91,800 -
08 view
details
MOVE PRODUCT USING MECHANICAL MEANS 4.4230 N $ 72,000 $ 45,680 1.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-4,396 kWh $ -220 $ 0.033 /kWh

TOTAL ENERGY

-45 MMBtu $ -220 -

Personnel Changes

- $ 45,900 -

TOTAL PRODUCTON

- $ 45,900 -
09 view
details
MOVE PRODUCT USING MECHANICAL MEANS 4.4230 N $ 15,000 $ 10,731 1.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-15,240 kWh $ -744 $ 0.033 /kWh

TOTAL ENERGY

-156 MMBtu $ -744 -

Personnel Changes

- $ 11,475 -

TOTAL PRODUCTON

- $ 11,475 -