Industrial Assessment Centers

Assessment #AR0129


Assessment Year 1997
SIC 2015
SIC Description Poultry Slaughtering And Processing
NAICS
NAICS Description
Principal Product Whole Fresh and Frozen Turkeys
Sales $ 27,000,000
# of Employees 485
Plant Area (Sq.Ft.) 116,000
Annual Production 166,083,646 Pounds
Production Hrs. Annual 2,210
Location (State) AR
Yearly Energy Cost $ 763,476

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

19,296,894 kWh $ 397,055 $ 0.021 /kWh

- Demand Charge

43,516 kW $ 186,425 $ 4.28 /kW

- Electricity Fees

- $ 0 -

Natural Gas

71,577 MMBtu $ 179,996 $ 2.51 /MMBtu

TOTAL ENERGY

269,370 MMBtu $ 763,476 $ 2.83 /MMBtu

Water Disposal

29,796,400 Gal $ 263,658 $ 0 /Gal

Solid Waste (non-haz)

2,520,000 lbs $ 39,010 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

19,051 kWh
106,976 kWh
$ -2,176
$ 1,387
-0.55 %
0.35 %
$ 0.021 /kWh

- Demand Charge

192 kW
183 kW
$ 821
$ 784
0.44 %
0.42 %
$ 4.28 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 2.51 /MMBtu

TOTAL ENERGY

1,985 MMBtu
1,096 MMBtu
$ 3,140
$ 2,171
0.41 %
0.28 %
$ 2.83 /MMBtu

Water Disposal

6,363,700 Gal
2,652,000 Gal
$ 11,454
$ 4,774
4.34 %
1.81 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 180 $ 491 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,844 kWh $ 233 $ 0.021 /kWh

- Demand Charge

60 kW $ 258 $ 4.28 /kW

TOTAL ENERGY

111 MMBtu $ 491 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 81 $ 130 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 93 $ 0.021 /kWh

- Demand Charge

9 kW $ 37 $ 4.28 /kW

TOTAL ENERGY

45 MMBtu $ 130 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 1,085 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,671 kWh $ 559 $ 0.021 /kWh

- Demand Charge

123 kW $ 526 $ 4.28 /kW

TOTAL ENERGY

273 MMBtu $ 1,085 -
04 view
details
USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER 2.2425 N $ 16,000 $ 4,495 3.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Gas

1,791 MMBtu $ 4,495 $ 0.00 /MMBtu

TOTAL ENERGY

1,791 MMBtu $ 4,495 -
05 view
details
RECOVER AND REUSE COOLING WATER 3.4115 N $ 9,800 $ 6,680 1.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

3,711,700 Gal $ 6,680 $ 0 /Gal

TOTAL WASTE

- $ 6,680 -
06 view
details
USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE 3.4156 I $ 200 $ 5,369 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

69,461 kWh $ 595 $ 0.021 /kWh

TOTAL ENERGY

712 MMBtu $ 595 -

Water Disposal

2,652,000 Gal $ 4,774 $ 0 /Gal

TOTAL WASTE

- $ 4,774 -
07 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 406,000 $ 143,923 2.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-49,531 kWh $ -1,959 $ 0.021 /kWh

TOTAL ENERGY

-508 MMBtu $ -1,959 -

Personnel Changes

- $ 145,882 -

TOTAL PRODUCTON

- $ 145,882 -
08 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 597,000 $ 123,344 4.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-42,790 kWh $ -1,697 $ 0.021 /kWh

TOTAL ENERGY

-439 MMBtu $ -1,697 -

Personnel Changes

- $ 125,041 -

TOTAL PRODUCTON

- $ 125,041 -