Industrial Assessment Centers

Assessment #AR0127


Assessment Year 1997
SIC 3143
SIC Description Men's Footwear, Except Athletic
NAICS
NAICS Description
Principal Product Shoes and Boots
Sales $ 20,000,000
# of Employees 350
Plant Area (Sq.Ft.) 103,000
Annual Production 725,000 Pieces
Production Hrs. Annual 2,040
Location (State) AR
Yearly Energy Cost $ 174,778

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,122,509 kWh $ 73,543 $ 0.035 /kWh

- Demand Charge

6,776 kW $ 95,263 $ 14.06 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,118 MMBtu $ 5,972 $ 5.34 /MMBtu

TOTAL ENERGY

22,874 MMBtu $ 174,778 $ 7.64 /MMBtu

Water Disposal

7,764,600 Gal $ 15,672 $ 0 /Gal

Solid Waste (non-haz)

1,400,000 lbs $ 44,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

369,284 kWh
268,757 kWh
$ 9,130
$ 5,608
12.41 %
7.63 %
$ 0.035 /kWh

- Demand Charge

826 kW
236 kW
$ 11,623
$ 3,323
12.20 %
3.49 %
$ 14.06 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.34 /MMBtu

TOTAL ENERGY

3,785 MMBtu
2,755 MMBtu
$ 20,753
$ 8,931
11.87 %
5.11 %
$ 7.64 /MMBtu

Water Disposal

918,400 Gal
0 Gal
$ 2,296
$ 0
14.65 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

159,000 lbs
140,000 lbs
$ 9,740
$ 7,585
22.14 %
17.24 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 202 $ 11,218 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

95,545 kWh $ 3,345 $ 0.035 /kWh

- Demand Charge

560 kW $ 7,873 $ 14.06 /kW

TOTAL ENERGY

979 MMBtu $ 11,218 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 900 $ 65 13.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

586 kWh $ 19 $ 0.035 /kWh

- Demand Charge

3 kW $ 46 $ 14.06 /kW

TOTAL ENERGY

6 MMBtu $ 65 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 133 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,172 kWh $ 39 $ 0.035 /kWh

- Demand Charge

7 kW $ 94 $ 14.06 /kW

TOTAL ENERGY

12 MMBtu $ 133 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 160 $ 604 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,982 kWh $ 177 $ 0.035 /kWh

- Demand Charge

30 kW $ 427 $ 14.06 /kW

TOTAL ENERGY

51 MMBtu $ 604 -
05 view
details
REDUCE BUILDING VENTILATION AIR TO MINIMUM SAFE LEVELS 2.7315 I $ 600 $ 4,426 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

228,898 kWh $ 4,426 $ 0.035 /kWh

TOTAL ENERGY

2,346 MMBtu $ 4,426 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 200 $ 4,530 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,687 kWh $ 1,347 $ 0.035 /kWh

- Demand Charge

226 kW $ 3,183 $ 14.06 /kW

TOTAL ENERGY

397 MMBtu $ 4,530 -
07 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 0 $ 7,019 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-586 kWh $ -223 $ 0.035 /kWh

TOTAL ENERGY

-6 MMBtu $ -223 -

Solid Waste (non-haz)

140,000 lbs $ 7,585 $ 0 /lbs

TOTAL WASTE

- $ 7,585 -

Personnel Changes

- $ -343 -

TOTAL PRODUCTON

- $ -343 -
08 view
details
RECOVER AND REUSE COOLING WATER 3.4115 N $ 4,200 $ 2,296 1.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

918,400 Gal $ 2,296 $ 0 /Gal

TOTAL WASTE

- $ 2,296 -
09 view
details
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS 4.5140 N $ 4,500 $ 11,155 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

19,000 lbs $ 2,155 $ 0 /lbs

TOTAL WASTE

- $ 2,155 -

Personnel Changes

- $ 9,000 -

TOTAL PRODUCTON

- $ 9,000 -