Industrial Assessment Centers

Assessment #AR0125

Assessment Year	1997
SIC	3621
SIC Description	Motors And Generators
NAICS
NAICS Description
Principal Product	Fractional Horsepower A/C and D/C Motors
Sales	$ 40,000,000
# of Employees	325
Plant Area (Sq.Ft.)	90,000
Annual Production	6,000,000 Pieces
Production Hrs. Annual	5,640
Location (State)	AR
Yearly Energy Cost	$ 261,721

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	3,315,651 kWh	$ 94,470	$ 0.028 /kWh
- Demand Charge	9,069 kW	$ 139,944	$ 15.43 /kW
- Electricity Fees	-	$ 0	-
Natural Gas	5,294 MMBtu	$ 27,307	$ 5.16 /MMBtu
TOTAL ENERGY	39,279 MMBtu	$ 261,721	$ 6.66 /MMBtu
Water Disposal	108,400 Gal	$ 1,312	$ 0 /Gal
Solid Waste (non-haz)	564,000 lbs	$ 2,380	$ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	114,596 kWh 9,672 kWh	$ 2,530 $ -398	2.68 % -0.42 %	$ 0.028 /kWh
- Demand Charge	36 kW 6 kW	$ 4,937 $ 1,258	3.53 % 0.90 %	$ 15.43 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	0 MMBtu 0 MMBtu	$ 0 $ 0	0.00 % 0.00 %	$ 5.16 /MMBtu
TOTAL ENERGY	1,174 MMBtu 99 MMBtu	$ 7,467 $ 860	2.85 % 0.33 %	$ 6.66 /MMBtu
Water Disposal	7,827,000 Gal 7,827,000 Gal	$ 12,523 $ 12,523	954.50 % 954.50 %	$ 0 /Gal
Solid Waste (non-haz)	0 lbs 0 lbs	$ 0 $ 0	0.00 % 0.00 %	$ 0 /lbs

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 1,212

$ 6,053

0.20

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	93,787 kWh	$ 2,629	$ 0.028 /kWh
- Demand Charge	19 kW	$ 3,424	$ 15.43 /kW
TOTAL ENERGY	961 MMBtu	$ 6,053	-

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details

REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS

2.7111

$ 186

$ 1,085

0.17

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	16,120 kWh	$ 449	$ 0.028 /kWh
- Demand Charge	3 kW	$ 636	$ 15.43 /kW
TOTAL ENERGY	165 MMBtu	$ 1,085	-

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details

USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS

2.4133

$ 229

$ 200

1.15

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	3,517 kWh	$ 88	$ 0.028 /kWh
- Demand Charge	1 kW	$ 112	$ 15.43 /kW
TOTAL ENERGY	36 MMBtu	$ 200	-

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details

UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS

2.4111

$ 0

$ 265

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	4,396 kWh	$ 122	$ 0.028 /kWh
- Demand Charge	1 kW	$ 143	$ 15.43 /kW
TOTAL ENERGY	45 MMBtu	$ 265	-

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details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 150

$ 1,152

0.13

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	19,050 kWh	$ 530	$ 0.028 /kWh
- Demand Charge	3 kW	$ 622	$ 15.43 /kW
TOTAL ENERGY	195 MMBtu	$ 1,152	-

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details

OVERLAP CUSTODIAL SERVICES WITH NORMAL DAY HOURS

2.3136

$ 0

$ 89

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	3,224 kWh	$ 89	$ 0.028 /kWh
TOTAL ENERGY	33 MMBtu	$ 89	-

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details

RECOVER AND REUSE COOLING WATER

3.4115

$ 8,400

$ 6,309

1.33

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	-8,499 kWh	$ -459	$ 0.028 /kWh
TOTAL ENERGY	-87 MMBtu	$ -459	-
Water Disposal	4,230,000 Gal	$ 6,768	$ 0 /Gal
TOTAL WASTE	-	$ 6,768	-

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details

RECOVER AND REUSE COOLING WATER

3.4115

$ 31,000

$ 4,837

6.41

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	-16,999 kWh	$ -918	$ 0.028 /kWh
TOTAL ENERGY	-174 MMBtu	$ -918	-
Water Disposal	3,597,000 Gal	$ 5,755	$ 0 /Gal
TOTAL WASTE	-	$ 5,755	-

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details

RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS

4.5130

$ 2,000

$ 31,334

0.06

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Personnel Changes	-	$ 31,334	-
TOTAL PRODUCTON	-	$ 31,334	-

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details

RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS

4.5130

$ 1,000

$ 4,700

0.21

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Personnel Changes	-	$ 4,700	-
TOTAL PRODUCTON	-	$ 4,700	-