Industrial Assessment Centers

Assessment #AR0121


Assessment Year 1997
SIC 3149
SIC Description Footwear, Except Rubber, Nec
NAICS
NAICS Description
Principal Product Infant, Youth and Adult Shoes
Sales $ 11,987,000
# of Employees 201
Plant Area (Sq.Ft.) 74,000
Annual Production 553,000 Pieces
Production Hrs. Annual 2,125
Location (State) AR
Yearly Energy Cost $ 86,203

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,356,096 kWh $ 53,543 $ 0.039 /kWh

- Demand Charge

7,262 kW $ 27,667 $ 3.81 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,414 MMBtu $ 4,993 $ 3.53 /MMBtu

TOTAL ENERGY

15,314 MMBtu $ 86,203 $ 5.63 /MMBtu

Water Disposal

1,716,700 Gal $ 4,128 $ 0 /Gal

Other Liquid (haz)

325 Gal $ 900 $ 0 /Gal

Solid Waste (non-haz)

1,000,000 lbs $ 12,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

114,303 kWh
99,942 kWh
$ 6,419
$ 5,699
11.99 %
10.64 %
$ 0.039 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 3.81 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.53 /MMBtu

TOTAL ENERGY

1,171 MMBtu
1,024 MMBtu
$ 6,419
$ 5,699
7.45 %
6.61 %
$ 5.63 /MMBtu

Water Disposal

6,371 Gal
6,371 Gal
$ 2,438
$ 2,438
59.06 %
59.06 %
$ 0 /Gal

Other Liquid (haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

73,443 lbs
70,000 lbs
$ 7,135
$ 2,410
59.46 %
20.08 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 231 $ 311 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,569 kWh $ 311 $ 0.039 /kWh

TOTAL ENERGY

57 MMBtu $ 311 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 816 $ 395 2.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,741 kWh $ 395 $ 0.039 /kWh

TOTAL ENERGY

69 MMBtu $ 395 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 159 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,931 kWh $ 159 $ 0.039 /kWh

TOTAL ENERGY

30 MMBtu $ 159 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 150 $ 89 1.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,465 kWh $ 89 $ 0.039 /kWh

TOTAL ENERGY

15 MMBtu $ 89 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 60 $ 686 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,775 kWh $ 686 $ 0.039 /kWh

TOTAL ENERGY

141 MMBtu $ 686 -
06 view
details
REDUCE BUILDING VENTILATION AIR TO MINIMUM SAFE LEVELS 2.7315 I $ 12,500 $ 4,459 2.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

76,495 kWh $ 4,459 $ 0.039 /kWh

TOTAL ENERGY

784 MMBtu $ 4,459 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 738 $ 320 2.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,327 kWh $ 320 $ 0.039 /kWh

TOTAL ENERGY

75 MMBtu $ 320 -
08 view
details
RECOVER AND REUSE COOLING WATER 3.4115 I $ 4,200 $ 2,438 1.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

6,371 Gal $ 2,438 $ 0 /Gal

TOTAL WASTE

- $ 2,438 -
09 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 0 $ 2,410 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

70,000 lbs $ 2,410 $ 0 /lbs

TOTAL WASTE

- $ 2,410 -
10 view
details
INSTALL MAGAZINES FOR TEMPORARY STORAGE 4.4420 N $ 12,600 $ 16,725 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

3,443 lbs $ 4,725 $ 0 /lbs

TOTAL WASTE

- $ 4,725 -

Personnel Changes

- $ 12,000 -

TOTAL PRODUCTON

- $ 12,000 -
11 view
details
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS 4.5130 N $ 15,000 $ 30,333 0.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 30,333 -

TOTAL PRODUCTON

- $ 30,333 -