Industrial Assessment Centers

Assessment #AR0108


Assessment Year 1997
SIC 3621
SIC Description Motors And Generators
NAICS
NAICS Description
Principal Product Frictional Horsepawer Motors
Sales $ 18,000,000
# of Employees 210
Plant Area (Sq.Ft.) 80,000
Annual Production 36,000 Pieces
Production Hrs. Annual 6,674
Location (State) AR
Yearly Energy Cost $ 142,318

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,739,742 kWh $ 97,893 $ 0.036 /kWh

- Demand Charge

7,627 kW $ 35,563 $ 4.66 /kW

- Electricity Fees

- $ 0 -

Natural Gas

2,873 MMBtu $ 8,862 $ 3.08 /MMBtu

TOTAL ENERGY

30,955 MMBtu $ 142,318 $ 4.60 /MMBtu

Water Disposal

1,130,900 Gal $ 1,918 $ 0 /Gal

Solid Waste (non-haz)

324,432 lbs $ 12,166 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

231,535 kWh
208,381 kWh
$ 8,277
$ 7,442
8.46 %
7.60 %
$ 0.036 /kWh

- Demand Charge

397 kW
397 kW
$ 2,017
$ 2,017
5.67 %
5.67 %
$ 4.66 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.08 /MMBtu

TOTAL ENERGY

2,372 MMBtu
2,135 MMBtu
$ 10,294
$ 9,459
7.23 %
6.65 %
$ 4.60 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

163,116 lbs
162,216 lbs
$ 9,746
$ 7,676
80.11 %
63.09 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 415 $ 1,303 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,291 kWh $ 1,017 $ 0.036 /kWh

- Demand Charge

61 kW $ 286 $ 4.66 /kW

TOTAL ENERGY

351 MMBtu $ 1,303 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 186 $ 560 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,723 kWh $ 416 $ 0.036 /kWh

- Demand Charge

31 kW $ 144 $ 4.66 /kW

TOTAL ENERGY

120 MMBtu $ 560 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 270 $ 622 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,723 kWh $ 420 $ 0.036 /kWh

- Demand Charge

15 kW $ 202 $ 4.66 /kW

TOTAL ENERGY

120 MMBtu $ 622 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,050 $ 469 2.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 348 $ 0.036 /kWh

- Demand Charge

19 kW $ 121 $ 4.66 /kW

TOTAL ENERGY

45 MMBtu $ 469 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 274 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,275 kWh $ 187 $ 0.036 /kWh

- Demand Charge

19 kW $ 87 $ 4.66 /kW

TOTAL ENERGY

54 MMBtu $ 274 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 6,231 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

140,973 kWh $ 5,054 $ 0.036 /kWh

- Demand Charge

252 kW $ 1,177 $ 4.66 /kW

TOTAL ENERGY

1,445 MMBtu $ 6,231 -
07 view
details
OVERLAP CUSTODIAL SERVICES WITH NORMAL DAY HOURS 2.3136 N $ 100 $ 835 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,154 kWh $ 835 $ 0.036 /kWh

TOTAL ENERGY

237 MMBtu $ 835 -
08 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 0 $ 7,676 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

162,216 lbs $ 7,676 $ 0 /lbs

TOTAL WASTE

- $ 7,676 -
09 view
details
RECOVER AND REUSE WASTE MATERIAL 3.5311 N $ 1,000 $ 2,070 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

900 lbs $ 2,070 $ 0 /lbs

TOTAL WASTE

- $ 2,070 -
10 view
details
REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL 4.1120 I $ 30,000 $ 113,100 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 113,100 -

TOTAL PRODUCTON

- $ 113,100 -