Industrial Assessment Centers

Assessment #AR0084


Assessment Year 1996
SIC 3537
SIC Description Industrial Trucks And Tractors
NAICS
NAICS Description
Principal Product Dock Levelers
Sales $ 10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 49,540
Annual Production 21,000 Pieces
Production Hrs. Annual 4,171
Location (State) AR
Yearly Energy Cost $ 73,957

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

720,399 kWh $ 55,143 $ 0.077 /kWh

- Demand Charge

2,802 kW $ 10,797 $ 3.85 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,794 MMBtu $ 8,017 $ 4.47 /MMBtu

TOTAL ENERGY

9,178 MMBtu $ 73,957 $ 8.06 /MMBtu

Water Disposal

3,579,474 Gal $ 4,722 $ 0 /Gal

Other Liquid (haz)

4,693 Gal $ 37,544 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

156,213 kWh
121,336 kWh
$ 12,022
$ 9,338
21.80 %
16.93 %
$ 0.077 /kWh

- Demand Charge

331 kW
208 kW
$ 1,270
$ 800
11.76 %
7.41 %
$ 3.85 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.47 /MMBtu

TOTAL ENERGY

1,600 MMBtu
1,243 MMBtu
$ 13,292
$ 10,138
17.97 %
13.71 %
$ 8.06 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Other Liquid (haz)

1,251 Gal
1,251 Gal
$ 10,011
$ 10,011
26.66 %
26.66 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 2,301 $ 6,999 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

82,943 kWh $ 6,384 $ 0.077 /kWh

- Demand Charge

160 kW $ 615 $ 3.85 /kW

TOTAL ENERGY

850 MMBtu $ 6,999 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 391 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 331 $ 0.077 /kWh

- Demand Charge

15 kW $ 60 $ 3.85 /kW

TOTAL ENERGY

45 MMBtu $ 391 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 1,860 $ 1,517 1.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,413 kWh $ 1,253 $ 0.077 /kWh

- Demand Charge

69 kW $ 264 $ 3.85 /kW

TOTAL ENERGY

168 MMBtu $ 1,517 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 200 $ 766 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,499 kWh $ 651 $ 0.077 /kWh

- Demand Charge

30 kW $ 115 $ 3.85 /kW

TOTAL ENERGY

87 MMBtu $ 766 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 312 $ 1,982 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,498 kWh $ 1,972 $ 0.077 /kWh

- Demand Charge

3 kW $ 10 $ 3.85 /kW

TOTAL ENERGY

261 MMBtu $ 1,982 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 500 $ 1,637 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,464 kWh $ 1,431 $ 0.077 /kWh

- Demand Charge

54 kW $ 206 $ 3.85 /kW

TOTAL ENERGY

189 MMBtu $ 1,637 -
07 view
details
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS 3.2123 I $ 1,000 $ 10,011 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

1,251 Gal $ 10,011 $ 0 /Gal

TOTAL WASTE

- $ 10,011 -