Industrial Assessment Centers

Assessment #AR0082


Assessment Year 1996
SIC 3645
SIC Description Residential Lighting Fixtures
NAICS
NAICS Description
Principal Product Table and Floor Lamps
Sales $ 60,000,000
# of Employees 200
Plant Area (Sq.Ft.) 245,000
Annual Production 8,000,000 Pieces
Production Hrs. Annual 2,738
Location (State) AR
Yearly Energy Cost $ 106,649

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

991,208 kWh $ 56,944 $ 0.057 /kWh

- Demand Charge

4,130 kW $ 37,091 $ 8.98 /kW

- Electricity Fees

- $ 0 -

Natural Gas

2,345 MMBtu $ 12,614 $ 5.38 /MMBtu

TOTAL ENERGY

12,505 MMBtu $ 106,649 $ 8.53 /MMBtu

Water Disposal

4,450 Gal $ 2,006 $ 0 /Gal

Solid Waste (non-haz)

9,920,000 lbs $ 62,118 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

122,216 kWh
122,216 kWh
$ 6,829
$ 6,829
11.99 %
11.99 %
$ 0.057 /kWh

- Demand Charge

501 kW
501 kW
$ 5,945
$ 5,945
16.03 %
16.03 %
$ 8.98 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

863 MMBtu
0 MMBtu
$ 6,633
$ 0
52.58 %
0.00 %
$ 5.38 /MMBtu

TOTAL ENERGY

2,116 MMBtu
1,253 MMBtu
$ 19,407
$ 12,774
18.20 %
11.98 %
$ 8.53 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

2,284,000 lbs
1,488,000 lbs
$ 75,613
$ 27,454
121.72 %
44.20 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 720 $ 5,317 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

50,996 kWh $ 2,852 $ 0.057 /kWh

- Demand Charge

141 kW $ 2,465 $ 8.98 /kW

TOTAL ENERGY

523 MMBtu $ 5,317 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,976 $ 4,355 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,256 kWh $ 2,479 $ 0.057 /kWh

- Demand Charge

194 kW $ 1,876 $ 8.98 /kW

TOTAL ENERGY

454 MMBtu $ 4,355 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 140 $ 1,725 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,585 kWh $ 983 $ 0.057 /kWh

- Demand Charge

77 kW $ 742 $ 8.98 /kW

TOTAL ENERGY

180 MMBtu $ 1,725 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 100 $ 549 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,569 kWh $ 317 $ 0.057 /kWh

- Demand Charge

24 kW $ 232 $ 8.98 /kW

TOTAL ENERGY

57 MMBtu $ 549 -
05 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 100 $ 6,633 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

863 MMBtu $ 6,633 $ 5.38 /MMBtu

TOTAL ENERGY

863 MMBtu $ 6,633 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,830 $ 709 2.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,638 kWh $ 141 $ 0.057 /kWh

- Demand Charge

59 kW $ 568 $ 8.98 /kW

TOTAL ENERGY

27 MMBtu $ 709 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 119 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,172 kWh $ 57 $ 0.057 /kWh

- Demand Charge

6 kW $ 62 $ 8.98 /kW

TOTAL ENERGY

12 MMBtu $ 119 -
08 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 1,488 $ 27,454 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

1,488,000 lbs $ 27,454 $ 0 /lbs

TOTAL WASTE

- $ 27,454 -
09 view
details
USE LESS WASTEFUL PACKAGING 3.1162 N $ 0 $ 48,159 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

796,000 lbs $ 48,159 $ 0 /lbs

TOTAL WASTE

- $ 48,159 -