Industrial Assessment Centers

Assessment #AR0076


Assessment Year 1996
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS
NAICS Description
Principal Product Bottled Soft Drinks
Sales $ 11,000,000
# of Employees 200
Plant Area (Sq.Ft.) 250,000
Annual Production 7,000,000 Pieces
Production Hrs. Annual 2,607
Location (State) AR
Yearly Energy Cost $ 306,132

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,439,625 kWh $ 111,460 $ 0.032 /kWh

- Demand Charge

7,971 kW $ 117,652 $ 14.76 /kW

- Electricity Fees

- $ 0 -

Natural Gas

28,283 MMBtu $ 77,020 $ 2.72 /MMBtu

TOTAL ENERGY

63,539 MMBtu $ 306,132 $ 4.82 /MMBtu

Water Disposal

13,443,099 Gal $ 38,059 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

424,092 kWh
424,092 kWh
$ 14,622
$ 14,622
13.12 %
13.12 %
$ 0.032 /kWh

- Demand Charge

1,003 kW
1,003 kW
$ 12,225
$ 14,764
10.39 %
12.55 %
$ 14.76 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

6,708 MMBtu
260 MMBtu
$ 18,319
$ 707
23.78 %
0.92 %
$ 2.72 /MMBtu

TOTAL ENERGY

11,054 MMBtu
4,606 MMBtu
$ 45,166
$ 30,093
14.75 %
9.83 %
$ 4.82 /MMBtu

Water Disposal

201,353 Gal
201,353 Gal
$ 11,685
$ 11,685
30.70 %
30.70 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 2,705 $ 10,799 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

160,610 kWh $ 5,136 $ 0.032 /kWh

- Demand Charge

385 kW $ 5,663 $ 14.76 /kW

TOTAL ENERGY

1,646 MMBtu $ 10,799 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 2,610 $ 13,417 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

213,072 kWh $ 7,850 $ 0.032 /kWh

- Demand Charge

378 kW $ 5,567 $ 14.76 /kW

TOTAL ENERGY

2,184 MMBtu $ 13,417 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 130 $ 2,150 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,688 kWh $ 690 $ 0.032 /kWh

- Demand Charge

99 kW $ 1,460 $ 14.76 /kW

TOTAL ENERGY

222 MMBtu $ 2,150 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 50 $ 780 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,034 kWh $ 250 $ 0.032 /kWh

- Demand Charge

36 kW $ 530 $ 14.76 /kW

TOTAL ENERGY

72 MMBtu $ 780 -
05 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 I $ 160 $ 707 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

260 MMBtu $ 707 $ 2.72 /MMBtu

TOTAL ENERGY

260 MMBtu $ 707 -
06 view
details
INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) 2.1223 N $ 28,000 $ 17,612 1.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

6,448 MMBtu $ 17,612 $ 2.72 /MMBtu

TOTAL ENERGY

6,448 MMBtu $ 17,612 -
07 view
details
COMBINE UTILITY METERS 2.8112 N $ 1,845 $ 1,845 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

0 kW $ -2,539 $ 14.76 /kW

TOTAL ENERGY

0 MMBtu $ -2,539 -

Administrative Changes

- $ 4,384 -

TOTAL PRODUCTON

- $ 4,384 -
08 view
details
ELIMINATE LEAKS IN WATER LINES AND VALVES 3.4154 I $ 140 $ 620 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

201,353 Gal $ 517 $ 0 /Gal

TOTAL WASTE

- $ 517 -

Water Consumption

- $ 103 -

TOTAL PRODUCTON

- $ 103 -
09 view
details
UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS 3.3128 I $ 3,000 $ 11,168 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 11,168 $ 0 /Gal

TOTAL WASTE

- $ 11,168 -
10 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 3,440 $ 2,240 1.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,688 kWh $ 696 $ 0.032 /kWh

- Demand Charge

105 kW $ 1,544 $ 14.76 /kW

TOTAL ENERGY

222 MMBtu $ 2,240 -
11 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 I $ 0 $ 204 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 204 -

TOTAL PRODUCTON

- $ 204 -