Industrial Assessment Centers
Assessment #AR0064
| Assessment Year | 1995 |
|---|---|
| SIC | 3714 |
| SIC Description | Motor Vehicle Parts And Accessories |
| NAICS | |
| NAICS Description | |
| Principal Product | Automotive Connectors and High Pressure Cylinders |
| Sales | $ 30,000,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 175,000 |
| Annual Production | 4,000,000 Pieces |
| Production Hrs. Annual | 4,589 |
| Location (State) | AR |
| Yearly Energy Cost | $ 457,394 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,226,260 kWh | $ 365,046 | $ 0.051 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
27,162 MMBtu | $ 92,348 | $ 3.40 /MMBtu |
TOTAL ENERGY |
101,231 MMBtu | $ 457,394 | $ 4.52 /MMBtu |
Water Disposal |
41,599,000 Gal | $ 42,225 | $ 0 /Gal |
Other Liquid (haz) |
35,090 Gal | $ 702 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,705,159 kWh 705,452 kWh |
$ 106,681 $ 37,893 |
29.22 % 10.38 % |
$ 0.051 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-2,502 MMBtu 204 MMBtu |
$ -8,509 $ 694 |
-9.21 % 0.75 % |
$ 3.40 /MMBtu |
TOTAL ENERGY |
14,974 MMBtu 7,434 MMBtu |
$ 98,172 $ 38,587 |
21.46 % 8.44 % |
$ 4.52 /MMBtu |
Water Disposal |
80,500 Gal 80,500 Gal |
$ 102 $ 102 |
0.24 % 0.24 % |
$ 0 /Gal |
Other Liquid (haz) |
46,000 Gal 46,000 Gal |
$ 900 $ 900 |
128.21 % 128.21 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 500 | $ 12,704 | 0.04 | ||||||||||||||||||||||||
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| 02 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,000 | $ 694 | 1.44 | ||||||||||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 416 | $ 892 | 0.47 | ||||||||||||||||||||||||
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| 04 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 1,320 | $ 9,234 | 0.14 | ||||||||||||||||||||||||
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| 05 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 1,431 | 0.00 | ||||||||||||||||||||||||
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| 06 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 12,040 | $ 6,972 | 1.73 | ||||||||||||||||||||||||
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| 07 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 800 | $ 3,884 | 0.21 | ||||||||||||||||||||||||
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| 08 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 822 | $ 4,142 | 0.20 | ||||||||||||||||||||||||
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| 09 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 3,000 | $ 1,852 | 1.62 | ||||||||||||||||||||||||
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| 10 | view details |
RECOVER HEAT FROM EXHAUSTED STEAM | 2.2445 | N | $ 4,900 | $ 53,591 | 0.09 | ||||||||||||||||||||||||
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| 11 | view details |
INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN | 2.4222 | I | $ 1,750 | $ 2,776 | 0.63 | ||||||||||||||||||||||||
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| 12 | view details |
MINIMIZE WATER USAGE | 3.4151 | I | $ 100 | $ 1,104 | 0.09 | ||||||||||||||||||||||||
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