Industrial Assessment Centers

Assessment #AR0032


Assessment Year 1994
SIC 2011
SIC Description Meat Packing Plants
NAICS
NAICS Description
Principal Product Processed Meat Products
Sales $ 70,000,000
# of Employees 700
Plant Area (Sq.Ft.) 175,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 6,257
Location (State) AR
Yearly Energy Cost $ 1,304,439

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

16,647,714 kWh $ 1,042,498 $ 0.063 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

83,742 MMBtu $ 261,941 $ 3.13 /MMBtu

TOTAL ENERGY

254,381 MMBtu $ 1,304,439 $ 5.13 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,534,291 kWh
435,522 kWh
$ 100,525
$ 31,728
9.64 %
3.04 %
$ 0.063 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

7,341 MMBtu
10,819 MMBtu
$ 28,785
$ 33,863
10.99 %
12.93 %
$ 3.13 /MMBtu

TOTAL ENERGY

23,067 MMBtu
15,283 MMBtu
$ 129,310
$ 65,591
9.91 %
5.03 %
$ 5.13 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 1,058 $ 1,550 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,619 kWh $ 1,550 $ 0.063 /kWh

TOTAL ENERGY

252 MMBtu $ 1,550 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 6,380 $ 3,660 1.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,324 kWh $ 3,660 $ 0.063 /kWh

TOTAL ENERGY

598 MMBtu $ 3,660 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 735 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,723 kWh $ 735 $ 0.063 /kWh

TOTAL ENERGY

120 MMBtu $ 735 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,654 $ 6,980 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

111,372 kWh $ 6,980 $ 0.063 /kWh

TOTAL ENERGY

1,142 MMBtu $ 6,980 -
05 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 1,730 $ 12,331 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

196,952 kWh $ 12,331 $ 0.063 /kWh

TOTAL ENERGY

2,019 MMBtu $ 12,331 -
06 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 1,000 $ 33,863 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

10,819 MMBtu $ 33,863 $ 3.13 /MMBtu

TOTAL ENERGY

10,819 MMBtu $ 33,863 -
07 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 635 $ 4,438 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 4,438 $ 0.063 /kWh

TOTAL ENERGY

0 MMBtu $ 4,438 -
08 view
details
REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE 2.4134 N $ 52,000 $ 48,719 1.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,098,769 kWh $ 68,797 $ 0.063 /kWh

Natural Gas

-3,478 MMBtu $ -5,078 $ 3.13 /MMBtu

TOTAL ENERGY

7,784 MMBtu $ 63,719 -

Personnel Changes

- $ -15,000 -

TOTAL PRODUCTON

- $ -15,000 -
09 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 213 $ 2,034 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,532 kWh $ 2,034 $ 0.063 /kWh

TOTAL ENERGY

333 MMBtu $ 2,034 -