Industrial Assessment Centers

Assessment #AR0026


Assessment Year 1994
SIC 3873
SIC Description Watches, Clocks, Watchcases & Parts
NAICS
NAICS Description
Principal Product Die Cast Watch Cases
Sales $ 13,000,000
# of Employees 350
Plant Area (Sq.Ft.) 273,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 7,509
Location (State) AR
Yearly Energy Cost $ 896,409

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,332,943 kWh $ 665,756 $ 0.064 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

86,998 MMBtu $ 230,653 $ 2.65 /MMBtu

TOTAL ENERGY

192,911 MMBtu $ 896,409 $ 4.65 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,057,736 kWh
189,917 kWh
$ 68,533
$ 12,247
10.29 %
1.84 %
$ 0.064 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-2,511 MMBtu
535 MMBtu
$ -6,654
$ 1,417
-2.88 %
0.61 %
$ 2.65 /MMBtu

TOTAL ENERGY

8,331 MMBtu
2,482 MMBtu
$ 61,879
$ 13,664
6.90 %
1.52 %
$ 4.65 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY 2.6221 I $ 224 $ 864 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,482 kWh $ 864 $ 0.064 /kWh

TOTAL ENERGY

138 MMBtu $ 864 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 940 $ 5,061 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

78,546 kWh $ 5,061 $ 0.064 /kWh

TOTAL ENERGY

805 MMBtu $ 5,061 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 862 $ 3,747 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,030 kWh $ 3,747 $ 0.064 /kWh

TOTAL ENERGY

595 MMBtu $ 3,747 -
04 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 1,000 $ 1,417 0.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

535 MMBtu $ 1,417 $ 2.65 /MMBtu

TOTAL ENERGY

535 MMBtu $ 1,417 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 700 $ 2,575 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,859 kWh $ 2,575 $ 0.064 /kWh

TOTAL ENERGY

409 MMBtu $ 2,575 -
06 view
details
USE DIRECT AIR SUPPLY TO EXHAUST HOODS 2.7245 N $ 100 $ 18,986 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

288,687 kWh $ 18,986 $ 0.064 /kWh

TOTAL ENERGY

2,959 MMBtu $ 18,986 -
07 view
details
REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE 2.4134 N $ 30,500 $ 22,438 1.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

579,132 kWh $ 37,300 $ 0.064 /kWh

Natural Gas

-3,046 MMBtu $ -8,071 $ 2.65 /MMBtu

TOTAL ENERGY

2,890 MMBtu $ 29,229 -

Personnel Changes

- $ -6,791 -

TOTAL PRODUCTON

- $ -6,791 -