Industrial Assessment Centers

Assessment #AM0610


Assessment Year 2012
SIC 3531
SIC Description Construction Machinery
NAICS 333922
NAICS Description Conveyor and Conveying Equipment Manufacturing
Principal Product Conveyors
Sales $ 14,000,000
# of Employees 87
Plant Area (Sq.Ft.) 200,000
Annual Production 1,600 Pieces
Production Hrs. Annual 4,723
Location (State) TX
Yearly Energy Cost $ 170,668

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,782,951 kWh $ 94,172 $ 0.053 /kWh

- Demand Charge

6,336 kW $ 40,206 $ 6.35 /kW

- Electricity Fees

- $ 2,244 -

Natural Gas

6,476 MMBtu $ 34,046 $ 5.26 /MMBtu

TOTAL ENERGY

24,751 MMBtu $ 170,668 $ 6.90 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

690,590 kWh
519,500 kWh
$ 36,565
$ 27,530
38.83 %
29.23 %
$ 0.053 /kWh

- Demand Charge

2,158 kW
1,284 kW
$ 15,245
$ 9,065
37.92 %
22.55 %
$ 6.35 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.26 /MMBtu

TOTAL ENERGY

7,079 MMBtu
5,325 MMBtu
$ 51,810
$ 36,595
30.36 %
21.44 %
$ 6.90 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 21,800 $ 28,900 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

407,600 kWh $ 21,600 $ 0.053 /kWh

- Demand Charge

1,035 kW $ 7,300 $ 6.35 /kW

TOTAL ENERGY

4,178 MMBtu $ 28,900 -
02 view
details
INSTALL SKYLIGHTS 2.7145 N $ 2,560 $ 8,500 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

161,000 kWh $ 8,500 $ 0.053 /kWh

TOTAL ENERGY

1,650 MMBtu $ 8,500 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,500 $ 7,515 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

109,000 kWh $ 5,780 $ 0.053 /kWh

- Demand Charge

245 kW $ 1,735 $ 6.35 /kW

TOTAL ENERGY

1,117 MMBtu $ 7,515 -
04 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 13,190 $ 6,000 2.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

848 kW $ 6,000 $ 6.35 /kW

TOTAL ENERGY

0 MMBtu $ 6,000 -
05 view
details
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES 2.8121 I $ 1,300 $ 13,000 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 2,600 -

One-time Revenue or Avoided Cost

- $ 10,400 -

TOTAL PRODUCTON

- $ 13,000 -
06 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 715 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,090 kWh $ 535 $ 0.053 /kWh

- Demand Charge

26 kW $ 180 $ 6.35 /kW

TOTAL ENERGY

103 MMBtu $ 715 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 275 $ 485 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,450 kWh $ 75 $ 0.053 /kWh

- Demand Charge

2 kW $ 15 $ 6.35 /kW

TOTAL ENERGY

15 MMBtu $ 90 -

Ancillary Material Cost

- $ 395 -

TOTAL PRODUCTON

- $ 395 -
08 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 275 $ 485 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,450 kWh $ 75 $ 0.053 /kWh

- Demand Charge

2 kW $ 15 $ 6.35 /kW

TOTAL ENERGY

15 MMBtu $ 90 -

Personnel Changes

- $ 395 -

TOTAL PRODUCTON

- $ 395 -