Industrial Assessment Centers

Assessment #AM0602


Assessment Year 2011
SIC 3231
SIC Description Products Of Purchased Glass
NAICS 327215
NAICS Description Glass Product Manufacturing Made of Purchased Glass
Principal Product Glass products
Sales $ 30,000,000
# of Employees 175
Plant Area (Sq.Ft.) 201,000
Annual Production 3,800 Thousand Feet
Production Hrs. Annual 6,072
Location (State) TX
Yearly Energy Cost $ 697,703

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,404,600 kWh $ 537,346 $ 0.084 /kWh

- Demand Charge

20,966 kW $ 145,010 $ 6.92 /kW

- Electricity Fees

- $ 15,347 -

TOTAL ENERGY

65,648 MMBtu $ 697,703 $ 10.63 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

681,610 kWh
623,800 kWh
$ 57,940
$ 53,020
10.78 %
9.87 %
$ 0.084 /kWh

- Demand Charge

5,877 kW
1,489 kW
$ 44,060
$ 11,150
30.38 %
7.69 %
$ 6.92 /kW

- Electricity Fees

- $ 1,680
$ 0
10.95 %
0.00 %
-

TOTAL ENERGY

6,987 MMBtu
6,394 MMBtu
$ 103,680
$ 64,170
14.86 %
9.20 %
$ 10.63 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 54,200 $ 44,300 1.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

439,000 kWh $ 37,300 $ 0.084 /kWh

- Demand Charge

933 kW $ 7,000 $ 6.92 /kW

TOTAL ENERGY

4,500 MMBtu $ 44,300 -
02 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 59,900 $ 31,400 1.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

4,190 kW $ 31,400 $ 6.92 /kW

TOTAL ENERGY

0 MMBtu $ 31,400 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,000 $ 15,750 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

144,000 kWh $ 12,250 $ 0.084 /kWh

- Demand Charge

469 kW $ 3,500 $ 6.92 /kW

TOTAL ENERGY

1,476 MMBtu $ 15,750 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 28,560 $ 5,890 4.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,210 kWh $ 4,440 $ 0.084 /kWh

- Demand Charge

190 kW $ 1,450 $ 6.92 /kW

TOTAL ENERGY

535 MMBtu $ 5,890 -
05 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 4,120 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,800 kWh $ 3,470 $ 0.084 /kWh

- Demand Charge

87 kW $ 650 $ 6.92 /kW

TOTAL ENERGY

418 MMBtu $ 4,120 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 910 $ 2,010 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,600 kWh $ 480 $ 0.084 /kWh

- Demand Charge

8 kW $ 60 $ 6.92 /kW

TOTAL ENERGY

57 MMBtu $ 540 -

Ancillary Material Cost

- $ 1,470 -

TOTAL PRODUCTON

- $ 1,470 -
07 view
details
PAY UTILITY BILLS ON TIME 2.8123 N $ 0 $ 1,680 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 1,680 -

TOTAL ENERGY

0 MMBtu $ 1,680 -