Industrial Assessment Centers

Assessment #AM0601

Assessment Year	2011
SIC	2051
SIC Description	Bread, Cake, And Related Products
NAICS	311919
NAICS Description	Other Snack Food Manufacturing
Principal Product	Snack foods
Sales	$ 34,000,000
# of Employees	119
Plant Area (Sq.Ft.)	98,851
Annual Production	10,000,000 Pounds
Production Hrs. Annual	6,120
Location (State)	TX
Yearly Energy Cost	$ 720,276

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	5,505,268 kWh	$ 275,630	$ 0.050 /kWh
- Demand Charge	12,732 kW	$ 95,717	$ 7.52 /kW
- Electricity Fees	-	$ 8,233	-
Natural Gas	57,536 MMBtu	$ 340,696	$ 5.92 /MMBtu
TOTAL ENERGY	113,966 MMBtu	$ 720,276	$ 6.32 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	139,840 kWh 0 kWh	$ 6,435 $ 0	2.33 % 0.00 %	$ 0.050 /kWh
- Demand Charge	2,284 kW 0 kW	$ 7,105 $ 0	7.42 % 0.00 %	$ 7.52 /kW
- Electricity Fees	-	$ 1,380 $ 0	16.76 % 0.00 %	-
Natural Gas	2,880 MMBtu 0 MMBtu	$ 16,620 $ 0	4.88 % 0.00 %	$ 5.92 /MMBtu
TOTAL ENERGY	4,313 MMBtu 0 MMBtu	$ 31,540 $ 0	4.38 % 0.00 %	$ 6.32 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO

2.1233

$ 500

$ 14,600

0.03

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	2,530 MMBtu	$ 14,600	$ 5.92 /MMBtu
TOTAL ENERGY	2,530 MMBtu	$ 14,600	-

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details

USE MAGNETIC TECHNOLOGY TO TREAT WATER

3.4145

$ 3,090

$ 4,500

0.69

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Administrative Changes	-	$ 4,500	-
TOTAL PRODUCTON	-	$ 4,500	-

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details

USE DEMAND CONTROLLER OR LOAD SHEDDER

2.3191

$ 0

$ 3,800

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
- Demand Charge	1,790 kW	$ 3,800	$ 7.52 /kW
TOTAL ENERGY	0 MMBtu	$ 3,800	-

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details

OPTIMIZE PLANT POWER FACTOR

2.3212

$ 14,910

$ 2,515

5.93

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
- Demand Charge	376 kW	$ 2,515	$ 7.52 /kW
TOTAL ENERGY	0 MMBtu	$ 2,515	-

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details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 500

$ 2,180

0.23

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	37,000 kWh	$ 1,700	$ 0.050 /kWh
- Demand Charge	72 kW	$ 480	$ 7.52 /kW
TOTAL ENERGY	379 MMBtu	$ 2,180	-

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details

INSULATE BARE EQUIPMENT

2.2511

$ 1,360

$ 2,020

0.67

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	350 MMBtu	$ 2,020	$ 5.92 /MMBtu
TOTAL ENERGY	350 MMBtu	$ 2,020	-

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details

PERFORM HIGH CONSISTENCY GAS PHASE CHLORINATION

3.4144

$ 575

$ 1,960

0.29

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	42,700 kWh	$ 1,960	$ 0.050 /kWh
TOTAL ENERGY	438 MMBtu	$ 1,960	-

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details

INSTALL OCCUPANCY SENSORS

2.7135

$ 5,360

$ 1,900

2.82

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	41,200 kWh	$ 1,900	$ 0.050 /kWh
TOTAL ENERGY	422 MMBtu	$ 1,900	-

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details

APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES

2.8121

$ 1,500

$ 6,880

0.22

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
- Electricity Fees	-	$ 1,380	-
TOTAL ENERGY	0 MMBtu	$ 1,380	-
One-time Revenue or Avoided Cost	-	$ 5,500	-
TOTAL PRODUCTON	-	$ 5,500	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 1,220

$ 775

1.57

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	9,940 kWh	$ 460	$ 0.050 /kWh
- Demand Charge	17 kW	$ 115	$ 7.52 /kW
TOTAL ENERGY	102 MMBtu	$ 575	-
Ancillary Material Cost	-	$ 200	-
TOTAL PRODUCTON	-	$ 200	-

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details

UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT

2.7121

$ 0

$ 610

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	9,000 kWh	$ 415	$ 0.050 /kWh
- Demand Charge	29 kW	$ 195	$ 7.52 /kW
TOTAL ENERGY	92 MMBtu	$ 610	-