Industrial Assessment Centers
Assessment #AM0598
| Assessment Year | 2011 |
|---|---|
| SIC | 3599 |
| SIC Description | Industrial Machinery, Nec |
| NAICS | 332710 |
| NAICS Description | Machine Shops |
| Principal Product | Oil field equipment, military missile tubes |
| Sales | $ 50,000,000 |
| # of Employees | 235 |
| Plant Area (Sq.Ft.) | 126,000 |
| Annual Production | 5,200 Pieces |
| Production Hrs. Annual | 8,688 |
| Location (State) | TX |
| Yearly Energy Cost | $ 528,302 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,620,000 kWh | $ 434,696 | $ 0.077 /kWh |
- Demand Charge |
13,800 kW | $ 79,308 | $ 5.75 /kW |
- Electricity Fees |
- | $ 14,298 | - |
TOTAL ENERGY |
57,606 MMBtu | $ 528,302 | $ 9.17 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,187,670 kWh 1,165,370 kWh |
$ 95,037 $ 93,257 |
21.86 % 21.45 % |
$ 0.077 /kWh |
- Demand Charge |
1,481 kW 1,481 kW |
$ 8,486 $ 8,486 |
10.70 % 10.70 % |
$ 5.75 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
TOTAL ENERGY |
12,174 MMBtu 11,945 MMBtu |
$ 103,523 $ 101,743 |
19.60 % 19.26 % |
$ 9.17 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST | 4.132 | N | $ 1,000,000 | $ 665,600 | 1.50 | ||||||||||||||||||||||||
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| 02 | view details |
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL | 2.7232 | I | $ 119,000 | $ 176,800 | 0.67 | ||||||||||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 12,900 | $ 11,540 | 1.12 | ||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 8,800 | 0.11 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 3,800 | $ 6,800 | 0.56 | ||||||||||||||||||||||||
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| 06 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 0 | $ 1,780 | 0.00 | ||||||||||||||||||||||||
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| 07 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 75 | $ 1,220 | 0.06 | ||||||||||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 160 | $ 349 | 0.46 | ||||||||||||||||||||||||
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