Industrial Assessment Centers
Assessment #AM0595
| Assessment Year | 2011 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | 326199 |
| NAICS Description | All Other Plastics Product Manufacturing |
| Principal Product | Plastic drums |
| Sales | $ 25,000,000 |
| # of Employees | 40 |
| Plant Area (Sq.Ft.) | 84,000 |
| Annual Production | 780,000 Pieces |
| Production Hrs. Annual | 8,616 |
| Location (State) | TX |
| Yearly Energy Cost | $ 689,660 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,988,808 kWh | $ 561,700 | $ 0.070 /kWh |
- Demand Charge |
17,388 kW | $ 127,960 | $ 7.36 /kW |
- Electricity Fees |
- | $ 0 | - |
TOTAL ENERGY |
81,886 MMBtu | $ 689,660 | $ 8.42 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
341,060 kWh 341,060 kWh |
$ 24,190 $ 24,190 |
4.31 % 4.31 % |
$ 0.070 /kWh |
- Demand Charge |
254 kW 254 kW |
$ 1,845 $ 1,845 |
1.44 % 1.44 % |
$ 7.36 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
TOTAL ENERGY |
3,496 MMBtu 3,496 MMBtu |
$ 26,035 $ 26,035 |
3.78 % 3.78 % |
$ 8.42 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 350 | $ 6,770 | 0.05 | ||||||||||||||||||||||||
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| 02 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 160 | $ 5,150 | 0.03 | ||||||||||||||||||||||||
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| 03 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 2,240 | $ 4,190 | 0.53 | ||||||||||||||||||||||||
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| 04 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 1,160 | $ 2,850 | 0.41 | ||||||||||||||||||||||||
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| 05 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 1,000 | $ 2,900 | 0.34 | ||||||||||||||||||||||||
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| 06 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 200 | $ 2,300 | 0.09 | ||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 1,380 | $ 2,130 | 0.65 | ||||||||||||||||||||||||
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| 08 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 0 | $ 1,830 | 0.00 | ||||||||||||||||||||||||
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| 09 | view details |
PAY UTILITY BILLS ON TIME | 2.8123 | I | $ 0 | $ 229 | 0.00 | ||||||||||||||||||||||||
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