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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #AM0574


Assessment Year 2010
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 311930
NAICS Description Flavoring Syrup and Concentrate Manufacturing
Principal Product Carbonated soft drinks
Sales $ 85,000,000
# of Employees 150
Plant Area (Sq.Ft.) 320,000
Annual Production 22,685,034 Pieces
Production Hrs. Annual 5,773
Location (State) TX
Yearly Energy Cost $ 952,898

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 11,608,476 kWh $ 545,600 $ 0.047 /kWh

- Demand Charge

 28,944 kW $ 212,700 $ 7.35 /kW

- Electricity Fees

 - $ 0 -

Natural Gas

 32,275 MMBtu $ 194,598 $ 6.03 /MMBtu

TOTAL ENERGY

 151,263 MMBtu $ 952,898 $ 6.30 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 278,855 kWh
0 kWh		 $ 12,822
$ 0		 2.35 %
0.00 %		 $ 0.047 /kWh

- Demand Charge

 568 kW
0 kW		 $ 5,034
$ 0		 2.37 %
0.00 %		 $ 7.35 /kW

- Electricity Fees

 - $ 111
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 1,142 MMBtu
0 MMBtu		 $ 7,340
$ 0		 3.77 %
0.00 %		 $ 6.03 /MMBtu

TOTAL ENERGY

 4,001 MMBtu
0 MMBtu		 $ 25,307
$ 0		 2.66 %
0.00 %		 $ 6.30 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 MINIMIZE WATER USAGE 3.4151 N $ 10,000 $ 24,800 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Consumption

 - $ 24,800 -

TOTAL PRODUCTON

 - $ 24,800 -
02 view
details		 KEEP BOILER TUBES CLEAN 2.1232 N $ 5,000 $ 7,100 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 1,102 MMBtu $ 7,100 $ 6.03 /MMBtu

TOTAL ENERGY

 1,102 MMBtu $ 7,100 -
03 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 52,875 $ 6,590 8.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 128,160 kWh $ 5,900 $ 0.047 /kWh

- Demand Charge

 266 kW $ 2,360 $ 7.35 /kW

TOTAL ENERGY

 1,314 MMBtu $ 8,260 -

Ancillary Material Cost

 - $ -1,670 -

TOTAL PRODUCTON

 - $ -1,670 -
04 view
details		 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 31,683 $ 4,336 7.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 67,335 kWh $ 3,097 $ 0.047 /kWh

- Demand Charge

 140 kW $ 1,239 $ 7.35 /kW

TOTAL ENERGY

 690 MMBtu $ 4,336 -
05 view
details		 USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 1,845 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 28,600 kWh $ 1,320 $ 0.047 /kWh

- Demand Charge

 59 kW $ 525 $ 7.35 /kW

TOTAL ENERGY

 293 MMBtu $ 1,845 -
06 view
details		 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 N $ 0 $ 1,460 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 20,800 kWh $ 960 $ 0.047 /kWh

- Demand Charge

 57 kW $ 500 $ 7.35 /kW

TOTAL ENERGY

 213 MMBtu $ 1,460 -
07 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 700 $ 1,410 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 22,100 kWh $ 1,000 $ 0.047 /kWh

- Demand Charge

 46 kW $ 410 $ 7.35 /kW

TOTAL ENERGY

 227 MMBtu $ 1,410 -
08 view
details		 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 N $ 0 $ 545 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 11,860 kWh $ 545 $ 0.047 /kWh

TOTAL ENERGY

 122 MMBtu $ 545 -
09 view
details		 INSULATE BARE EQUIPMENT 2.2511 N $ 185 $ 240 0.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 40 MMBtu $ 240 $ 6.03 /MMBtu

TOTAL ENERGY

 40 MMBtu $ 240 -
10 view
details		 CHECK FOR ACCURACY OF UTILITY METERS 2.8111 N $ 0 $ 111 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

 - $ 111 -

TOTAL ENERGY

 0 MMBtu $ 111 -