Industrial Assessment Centers

Assessment #AM0572


Assessment Year 2010
SIC 3715
SIC Description Truck Trailers
NAICS 336212
NAICS Description Truck Trailer Manufacturing
Principal Product Truck trailers
Sales $ 55,000,000
# of Employees 200
Plant Area (Sq.Ft.) 272,000
Annual Production 324 Pieces
Production Hrs. Annual 2,000
Location (State) TX
Yearly Energy Cost $ 370,927

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,538,178 kWh $ 221,211 $ 0.087 /kWh

- Demand Charge

12,026 kW $ 90,917 $ 7.56 /kW

- Electricity Fees

- $ 0 -

Natural Gas

6,063 MMBtu $ 58,799 $ 9.70 /MMBtu

TOTAL ENERGY

32,080 MMBtu $ 370,927 $ 11.56 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

140,825 kWh
140,825 kWh
$ 12,675
$ 12,675
5.73 %
5.73 %
$ 0.087 /kWh

- Demand Charge

942 kW
942 kW
$ 7,090
$ 7,090
7.80 %
7.80 %
$ 7.56 /kW

- Electricity Fees

- $ 1,925
$ 1,925
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.70 /MMBtu

TOTAL ENERGY

1,443 MMBtu
1,443 MMBtu
$ 21,690
$ 21,690
5.85 %
5.85 %
$ 11.56 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 34,000 $ 10,200 3.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

75,500 kWh $ 6,800 $ 0.087 /kWh

- Demand Charge

453 kW $ 3,400 $ 7.56 /kW

TOTAL ENERGY

774 MMBtu $ 10,200 -
02 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 6,050 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,565 kWh $ 4,100 $ 0.087 /kWh

- Demand Charge

258 kW $ 1,950 $ 7.56 /kW

TOTAL ENERGY

467 MMBtu $ 6,050 -
03 view
details
PAY UTILITY BILLS ON TIME 2.8123 I $ 0 $ 1,925 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 1,925 -

TOTAL ENERGY

0 MMBtu $ 1,925 -
04 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 3,250 $ 1,200 2.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

159 kW $ 1,200 $ 7.56 /kW

TOTAL ENERGY

0 MMBtu $ 1,200 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 460 $ 1,025 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,900 kWh $ 260 $ 0.087 /kWh

- Demand Charge

4 kW $ 30 $ 7.56 /kW

TOTAL ENERGY

30 MMBtu $ 290 -

Ancillary Material Cost

- $ 735 -

TOTAL PRODUCTON

- $ 735 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 400 $ 800 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,900 kWh $ 530 $ 0.087 /kWh

- Demand Charge

36 kW $ 270 $ 7.56 /kW

TOTAL ENERGY

60 MMBtu $ 800 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 350 $ 725 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,400 kWh $ 485 $ 0.087 /kWh

- Demand Charge

32 kW $ 240 $ 7.56 /kW

TOTAL ENERGY

55 MMBtu $ 725 -
08 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 500 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,560 kWh $ 500 $ 0.087 /kWh

TOTAL ENERGY

57 MMBtu $ 500 -
09 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 0 $ 340 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 340 -

TOTAL PRODUCTON

- $ 340 -