Industrial Assessment Centers
Assessment #AM0553
| Assessment Year | 2008 |
|---|---|
| SIC | 2952 |
| SIC Description | Asphalt Felts And Coatings |
| NAICS | 324122 |
| NAICS Description | Asphalt Shingle and Coating Materials Manufacturing |
| Principal Product | Asphalt roofing shingles |
| Sales | $ 71,000,000 |
| # of Employees | 84 |
| Plant Area (Sq.Ft.) | 131,300 |
| Annual Production | 150,000 Thousand Feet |
| Production Hrs. Annual | 7,968 |
| Location (State) | TX |
| Yearly Energy Cost | $ 1,393,028 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,814,179 kWh | $ 608,882 | $ 0.089 /kWh |
- Demand Charge |
13,332 kW | $ 109,063 | $ 8.18 /kW |
- Electricity Fees |
- | $ 2,692 | - |
Natural Gas |
90,923 MMBtu | $ 672,391 | $ 7.40 /MMBtu |
TOTAL ENERGY |
160,768 MMBtu | $ 1,393,028 | $ 8.66 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,538,360 kWh 1,343,360 kWh |
$ 132,250 $ 115,550 |
21.72 % 18.98 % |
$ 0.089 /kWh |
- Demand Charge |
3,990 kW 3,630 kW |
$ 28,404 $ 25,844 |
26.04 % 23.70 % |
$ 8.18 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
86 MMBtu 0 MMBtu |
$ 630 $ 0 |
0.09 % 0.00 % |
$ 7.40 /MMBtu |
TOTAL ENERGY |
15,855 MMBtu 13,770 MMBtu |
$ 161,284 $ 141,394 |
11.58 % 10.15 % |
$ 8.66 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 960 | $ 80,000 | 0.01 | ||||||||||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,500 | $ 24,080 | 0.06 | ||||||||||||||||||||||||
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| 03 | view details |
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT | 2.4324 | N | $ 80,000 | $ 19,260 | 4.15 | ||||||||||||||||||||||||
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| 04 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 30,650 | $ 19,840 | 1.54 | ||||||||||||||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 12,380 | 0.00 | ||||||||||||||||||||||||
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| 06 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 500 | $ 4,970 | 0.10 | ||||||||||||||||||||||||
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| 07 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 800 | $ 630 | 1.27 | ||||||||||||||||||||||||
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| 08 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 325 | $ 460 | 0.71 | ||||||||||||||||||||||||
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