Industrial Assessment Centers

Assessment #AM0551


Assessment Year 2008
SIC 2051
SIC Description Bread, Cake, And Related Products
NAICS 311812
NAICS Description Commercial Bakeries
Principal Product buns and muffins
Sales $ 53,000,000
# of Employees 111
Plant Area (Sq.Ft.) 60,000
Annual Production 10,555,320 Pieces
Production Hrs. Annual 8,012
Location (State) TX
Yearly Energy Cost $ 1,022,404

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,730,720 kWh $ 410,161 $ 0.047 /kWh

- Demand Charge

14,083 kW $ 164,773 $ 11.70 /kW

- Electricity Fees

- $ 0 -

Natural Gas

62,160 MMBtu $ 447,470 $ 7.20 /MMBtu

TOTAL ENERGY

151,650 MMBtu $ 1,022,404 $ 6.74 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,079,200 kWh
1,049,900 kWh
$ 61,525
$ 59,855
15.00 %
14.59 %
$ 0.047 /kWh

- Demand Charge

1,520 kW
1,475 kW
$ 19,360
$ 18,830
11.75 %
11.43 %
$ 11.70 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

48 MMBtu
0 MMBtu
$ 580
$ 0
0.13 %
0.00 %
$ 7.20 /MMBtu

TOTAL ENERGY

11,110 MMBtu
10,762 MMBtu
$ 81,465
$ 78,685
7.97 %
7.70 %
$ 6.74 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,550 $ 42,500 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

570,000 kWh $ 32,500 $ 0.047 /kWh

- Demand Charge

853 kW $ 10,000 $ 11.70 /kW

TOTAL ENERGY

5,843 MMBtu $ 42,500 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 32,300 $ 18,950 1.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

254,400 kWh $ 14,500 $ 0.047 /kWh

- Demand Charge

380 kW $ 4,450 $ 11.70 /kW

TOTAL ENERGY

2,608 MMBtu $ 18,950 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 12,480 $ 13,330 0.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

172,500 kWh $ 9,830 $ 0.047 /kWh

- Demand Charge

166 kW $ 3,500 $ 11.70 /kW

TOTAL ENERGY

1,768 MMBtu $ 13,330 -
04 view
details
CHECK FOR ACCURACY OF UTILITY METERS 2.8111 I $ 5,000 $ 6,600 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Consumption

- $ 6,600 -

TOTAL PRODUCTON

- $ 6,600 -
05 view
details
IMPROVE HANDLING PRACTICES 3.7121 I $ 110 $ 5,090 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 5,090 -

TOTAL PRODUCTON

- $ 5,090 -
06 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 1,000 $ 3,800 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51,530 kWh $ 2,940 $ 0.047 /kWh

- Demand Charge

74 kW $ 860 $ 11.70 /kW

TOTAL ENERGY

528 MMBtu $ 3,800 -
07 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 2,200 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,300 kWh $ 1,670 $ 0.047 /kWh

- Demand Charge

45 kW $ 530 $ 11.70 /kW

TOTAL ENERGY

300 MMBtu $ 2,200 -
08 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 90 $ 580 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

48 MMBtu $ 580 $ 7.20 /MMBtu

TOTAL ENERGY

48 MMBtu $ 580 -
09 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 380 $ 490 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,470 kWh $ 85 $ 0.047 /kWh

- Demand Charge

2 kW $ 20 $ 11.70 /kW

TOTAL ENERGY

15 MMBtu $ 105 -

Ancillary Material Cost

- $ 385 -

TOTAL PRODUCTON

- $ 385 -