Industrial Assessment Centers
Assessment #AM0550
| Assessment Year | 2008 |
|---|---|
| SIC | 3533 |
| SIC Description | Oil And Gas Field Machinery |
| NAICS | 333132 |
| NAICS Description | Oil and Gas Field Machinery and Equipment Manufacturing |
| Principal Product | oil and gas well drill bits |
| Sales | $ 300,000,000 |
| # of Employees | 744 |
| Plant Area (Sq.Ft.) | 290,000 |
| Annual Production | 26,224 Pieces |
| Production Hrs. Annual | 6,384 |
| Location (State) | TX |
| Yearly Energy Cost | $ 1,844,555 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
19,710,043 kWh | $ 1,068,104 | $ 0.054 /kWh |
- Demand Charge |
35,144 kW | $ 232,973 | $ 6.63 /kW |
- Electricity Fees |
- | $ 32,681 | - |
Natural Gas |
54,758 MMBtu | $ 510,797 | $ 9.33 /MMBtu |
TOTAL ENERGY |
256,786 MMBtu | $ 1,844,555 | $ 7.18 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,595,615 kWh 674,885 kWh |
$ 135,210 $ 35,160 |
12.66 % 3.29 % |
$ 0.054 /kWh |
- Demand Charge |
2,358 kW 112 kW |
$ 17,355 $ 825 |
7.45 % 0.35 % |
$ 6.63 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,750 MMBtu 150 MMBtu |
$ 51,130 $ 1,130 |
10.01 % 0.22 % |
$ 9.33 /MMBtu |
TOTAL ENERGY |
33,355 MMBtu 7,068 MMBtu |
$ 203,695 $ 37,115 |
11.04 % 2.01 % |
$ 7.18 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 84,000 | $ 110,000 | 0.76 | ||||||||||||||||
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| 02 | view details |
USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS | 2.2424 | N | $ 252,000 | $ 50,000 | 5.04 | ||||||||||||||||
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| 03 | view details |
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME | 2.6212 | I | $ 0 | $ 30,260 | 0.00 | ||||||||||||||||
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| 04 | view details |
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS | 3.2123 | N | $ 220 | $ 14,250 | 0.02 | ||||||||||||||||
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| 05 | view details |
USE DEMAND CONTROLLER OR LOAD SHEDDER | 2.3191 | N | $ 0 | $ 6,130 | 0.00 | ||||||||||||||||
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| 06 | view details |
RECOVER AND REUSE COOLING WATER | 3.4115 | N | $ 27,325 | $ 4,850 | 5.63 | ||||||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 700 | $ 3,925 | 0.18 | ||||||||||||||||
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| 08 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 640 | $ 1,800 | 0.36 | ||||||||||||||||
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| 09 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 500 | $ 1,130 | 0.44 | ||||||||||||||||
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| 10 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 1,260 | $ 450 | 2.80 | ||||||||||||||||
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