Industrial Assessment Centers
Assessment #AM0542
| Assessment Year | 2008 |
|---|---|
| SIC | 3251 |
| SIC Description | Brick And Structural Clay Tile |
| NAICS | 327121 |
| NAICS Description | Brick and Structural Clay Tile Manufacturing |
| Principal Product | Structural glazed brick and tile |
| Sales | $ 11,000,000 |
| # of Employees | 90 |
| Plant Area (Sq.Ft.) | 400,000 |
| Annual Production | 4,800,000 Pounds |
| Production Hrs. Annual | 8,736 |
| Location (State) | TX |
| Yearly Energy Cost | $ 1,370,014 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,514,279 kWh | $ 297,153 | $ 0.085 /kWh |
- Demand Charge |
10,152 kW | $ 51,145 | $ 5.04 /kW |
- Electricity Fees |
- | $ 31,429 | - |
Natural Gas |
154,627 MMBtu | $ 990,287 | $ 6.40 /MMBtu |
TOTAL ENERGY |
190,648 MMBtu | $ 1,370,014 | $ 7.19 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
56,500 kWh 56,500 kWh |
$ 5,300 $ 5,300 |
1.78 % 1.78 % |
$ 0.085 /kWh |
- Demand Charge |
2,164 kW 164 kW |
$ 13,000 $ 1,000 |
25.42 % 1.96 % |
$ 5.04 /kW |
- Electricity Fees |
- |
$ 27,025 $ 20,100 |
85.99 % 63.95 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 6.40 /MMBtu |
TOTAL ENERGY |
579 MMBtu 579 MMBtu |
$ 45,325 $ 26,400 |
3.31 % 1.93 % |
$ 7.19 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,680 | $ 4,800 | 0.35 | ||||||||||||||||
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| 02 | view details |
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES | 2.8121 | I | $ 0 | $ 20,100 | 0.00 | ||||||||||||||||
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| 03 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 18,000 | $ 12,000 | 1.50 | ||||||||||||||||
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| 04 | view details |
PAY BILLS ON TIME TO AVOID LATE FEES | 4.8210 | N | $ 0 | $ 6,925 | 0.00 | ||||||||||||||||
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| 05 | view details |
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME | 2.6212 | I | $ 0 | $ 1,500 | 0.00 | ||||||||||||||||
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