Industrial Assessment Centers
Assessment #AM0540
| Assessment Year | 2008 |
|---|---|
| SIC | 2819 |
| SIC Description | Industrial Inorganic Chemicals, Nec |
| NAICS | 325998 |
| NAICS Description | All Other Miscellaneous Chemical Product and Preparation Manufacturing |
| Principal Product | Aluminum alkylate |
| Sales | $ 125,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 40,000 |
| Annual Production | 121,254,244 Pounds |
| Production Hrs. Annual | 8,640 |
| Location (State) | TX |
| Yearly Energy Cost | $ 20,463,184 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
105,401,568 kWh | $ 7,728,000 | $ 0.073 /kWh |
- Demand Charge |
156,648 kW | $ 760,968 | $ 4.86 /kW |
- Electricity Fees |
- | $ 2,560 | - |
Natural Gas |
1,845,780 MMBtu | $ 11,971,656 | $ 6.49 /MMBtu |
TOTAL ENERGY |
2,926,146 MMBtu | $ 20,463,184 | $ 6.99 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
283,260 kWh 283,260 kWh |
$ 19,015 $ 19,015 |
0.25 % 0.25 % |
$ 0.073 /kWh |
- Demand Charge |
750 kW 750 kW |
$ 3,610 $ 3,610 |
0.47 % 0.47 % |
$ 4.86 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
111,755 MMBtu 111,755 MMBtu |
$ 725,650 $ 725,650 |
6.06 % 6.06 % |
$ 6.49 /MMBtu |
TOTAL ENERGY |
114,658 MMBtu 114,658 MMBtu |
$ 748,275 $ 748,275 |
3.66 % 3.66 % |
$ 6.99 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 117,000 | $ 700,000 | 0.17 | ||||||||||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 97,610 | 0.01 | ||||||||||||||||||||||||
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| 03 | view details |
REPAIR FAULTY INSULATION ON STEAM LINES | 2.2132 | I | $ 3,000 | $ 12,800 | 0.23 | ||||||||||||||||||||||||
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| 04 | view details |
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT | 2.7121 | I | $ 5,000 | $ 15,410 | 0.32 | ||||||||||||||||||||||||
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| 05 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 2,000 | $ 12,850 | 0.16 | ||||||||||||||||||||||||
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| 06 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 0 | $ 5,820 | 0.00 | ||||||||||||||||||||||||
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| 07 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 715 | $ 980 | 0.73 | ||||||||||||||||||||||||
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