Industrial Assessment Centers

Assessment #AM0530


Assessment Year 2007
SIC 3533
SIC Description Oil And Gas Field Machinery
NAICS 333132
NAICS Description Oil and Gas Field Machinery and Equipment Manufacturing
Principal Product Oil Field Equipment
Sales $ 11,000,000
# of Employees 53
Plant Area (Sq.Ft.) 61,800
Annual Production 853 Tons
Production Hrs. Annual 7,270
Location (State) TX
Yearly Energy Cost $ 104,998

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,199,652 kWh $ 77,477 $ 0.065 /kWh

- Demand Charge

5,292 kW $ 27,521 $ 5.20 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

12,296 MMBtu $ 104,998 $ 8.54 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

138,360 kWh
138,360 kWh
$ 9,880
$ 9,880
12.75 %
12.75 %
$ 0.065 /kWh

- Demand Charge

223 kW
223 kW
$ 1,160
$ 1,160
4.21 %
4.21 %
$ 5.20 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

1,418 MMBtu
1,418 MMBtu
$ 11,040
$ 11,040
10.51 %
10.51 %
$ 8.54 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
PURCHASE APPROPRIATELY SIZED MATERIAL 4.2140 N $ 500 $ 13,025 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 225 -

Primary Raw Material

- $ 12,800 -

TOTAL PRODUCTON

- $ 13,025 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 38,913 $ 8,000 4.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

97,800 kWh $ 7,000 $ 0.065 /kWh

- Demand Charge

190 kW $ 1,000 $ 5.20 /kW

TOTAL ENERGY

1,002 MMBtu $ 8,000 -
03 view
details
KEEP LAMPS AND REFLECTORS CLEAN 2.7123 I $ 0 $ 880 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,780 kWh $ 990 $ 0.065 /kWh

TOTAL ENERGY

141 MMBtu $ 990 -

Personnel Changes

- $ -110 -

TOTAL PRODUCTON

- $ -110 -
04 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 670 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,800 kWh $ 670 $ 0.065 /kWh

TOTAL ENERGY

100 MMBtu $ 670 -
05 view
details
USE PHOTOCELL CONTROLS 2.7134 I $ 45 $ 620 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,000 kWh $ 500 $ 0.065 /kWh

- Demand Charge

25 kW $ 120 $ 5.20 /kW

TOTAL ENERGY

72 MMBtu $ 620 -
06 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 0 $ 430 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,000 kWh $ 430 $ 0.065 /kWh

TOTAL ENERGY

62 MMBtu $ 430 -
07 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 0 $ 330 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,980 kWh $ 290 $ 0.065 /kWh

- Demand Charge

8 kW $ 40 $ 5.20 /kW

TOTAL ENERGY

41 MMBtu $ 330 -