Industrial Assessment Centers
Assessment #AM0529
| Assessment Year | 2007 |
|---|---|
| SIC | 2051 |
| SIC Description | Bread, Cake, And Related Products |
| NAICS | 311812 |
| NAICS Description | Commercial Bakeries |
| Principal Product | Cakes, ice cream, fruit |
| Sales | $ 18,000,000 |
| # of Employees | 270 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 6,688,000 Pounds |
| Production Hrs. Annual | 6,200 |
| Location (State) | TX |
| Yearly Energy Cost | $ 1,795,584 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
15,812,000 kWh | $ 1,379,544 | $ 0.087 /kWh |
- Demand Charge |
39,288 kW | $ 200,169 | $ 5.09 /kW |
- Electricity Fees |
- | $ 30,272 | - |
Natural Gas |
17,556 MMBtu | $ 185,599 | $ 10.57 /MMBtu |
TOTAL ENERGY |
179,629 MMBtu | $ 1,795,584 | $ 10.00 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
98,236 kWh 55,336 kWh |
$ 8,914 $ 5,024 |
0.65 % 0.36 % |
$ 0.087 /kWh |
- Demand Charge |
9,040 kW 8,768 kW |
$ 44,061 $ 42,714 |
22.01 % 21.34 % |
$ 5.09 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
5,475 MMBtu 0 MMBtu |
$ 59,020 $ 0 |
31.80 % 0.00 % |
$ 10.57 /MMBtu |
TOTAL ENERGY |
6,481 MMBtu 567 MMBtu |
$ 111,995 $ 47,738 |
6.24 % 2.66 % |
$ 10.00 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
INSTALL HYDROGEN FUEL CELL | 2.9131 | N | $ 250,000 | $ 59,020 | 4.24 | ||||||||||||||||
|
|||||||||||||||||||||||
| 02 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 86,400 | $ 41,500 | 2.08 | ||||||||||||||||
|
|||||||||||||||||||||||
| 03 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | N | $ 8,240 | $ 18,360 | 0.45 | ||||||||||||||||
|
|||||||||||||||||||||||
| 04 | view details |
USE SOLAR HEAT TO MAKE ELECTRICTY | 2.9114 | N | $ 52,600 | $ 3,210 | 16.39 | ||||||||||||||||
|
|||||||||||||||||||||||
| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 2,165 | $ 3,110 | 0.70 | ||||||||||||||||
|
|||||||||||||||||||||||
| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 360 | $ 2,160 | 0.17 | ||||||||||||||||
|
|||||||||||||||||||||||
| 07 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 0 | $ 2,027 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 08 | view details |
USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE | 2.7133 | I | $ 0 | $ 968 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
