Industrial Assessment Centers

Assessment #AM0524


Assessment Year 2007
SIC 2999
SIC Description Petroleum And Coal Products, Nec
NAICS 324199
NAICS Description All Other Petroleum and Coal Products Manufacturing
Principal Product White & yellow mineral oil
Sales $ 50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 30,000
Annual Production 8,603 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) TX
Yearly Energy Cost $ 1,083,719

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,798,901 kWh $ 317,663 $ 0.066 /kWh

- Demand Charge

10,661 kW $ 72,414 $ 6.79 /kW

- Electricity Fees

- $ 1,182 -

Natural Gas

88,152 MMBtu $ 692,460 $ 7.86 /MMBtu

TOTAL ENERGY

137,341 MMBtu $ 1,083,719 $ 7.89 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

40,150 kWh
40,150 kWh
$ 2,905
$ 2,905
0.91 %
0.91 %
$ 0.066 /kWh

- Demand Charge

20 kW
20 kW
$ 145
$ 145
0.20 %
0.20 %
$ 6.79 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

12,563 MMBtu
11,543 MMBtu
$ 99,000
$ 91,000
14.30 %
13.14 %
$ 7.86 /MMBtu

TOTAL ENERGY

12,974 MMBtu
11,954 MMBtu
$ 102,050
$ 94,050
9.42 %
8.68 %
$ 7.89 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 I $ 1,100 $ 65,000 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

8,240 MMBtu $ 65,000 $ 7.86 /MMBtu

TOTAL ENERGY

8,240 MMBtu $ 65,000 -
02 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 500 $ 24,700 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,150 MMBtu $ 24,700 $ 7.86 /MMBtu

TOTAL ENERGY

3,150 MMBtu $ 24,700 -
03 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 31,200 $ 8,000 3.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,020 MMBtu $ 8,000 $ 7.86 /MMBtu

TOTAL ENERGY

1,020 MMBtu $ 8,000 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 380 $ 1,000 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,450 kWh $ 180 $ 0.066 /kWh

- Demand Charge

3 kW $ 20 $ 6.79 /kW

TOTAL ENERGY

25 MMBtu $ 200 -

Ancillary Material Cost

- $ 800 -

TOTAL PRODUCTON

- $ 800 -
05 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 I $ 0 $ 1,740 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,100 kWh $ 1,740 $ 0.066 /kWh

TOTAL ENERGY

247 MMBtu $ 1,740 -
06 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 280 $ 1,300 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

153 MMBtu $ 1,300 $ 7.86 /MMBtu

TOTAL ENERGY

153 MMBtu $ 1,300 -
07 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 0 $ 810 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,500 kWh $ 685 $ 0.066 /kWh

- Demand Charge

17 kW $ 125 $ 6.79 /kW

TOTAL ENERGY

97 MMBtu $ 810 -
08 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 300 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,100 kWh $ 300 $ 0.066 /kWh

TOTAL ENERGY

42 MMBtu $ 300 -