Industrial Assessment Centers

Assessment #AM0512


Assessment Year 2006
SIC 3561
SIC Description Pumps And Pumping Equipment
NAICS 333911
NAICS Description Pump and Pumping Equipment Manufacturing
Principal Product Horizontal, vertical, submersible pumps
Sales $ 85,400,000
# of Employees 220
Plant Area (Sq.Ft.) 140,000
Annual Production 1,300 Pieces
Production Hrs. Annual 3,540
Location (State) TX
Yearly Energy Cost $ 368,249

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,458,310 kWh $ 238,436 $ 0.069 /kWh

- Demand Charge

22,902 kW $ 120,120 $ 5.24 /kW

- Electricity Fees

- $ 9,693 -

TOTAL ENERGY

35,448 MMBtu $ 368,249 $ 10.39 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

52,515 kWh
38,100 kWh
$ 5,670
$ 3,960
2.38 %
1.66 %
$ 0.069 /kWh

- Demand Charge

1,713 kW
1,040 kW
$ 12,305
$ 7,465
10.24 %
6.21 %
$ 5.24 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

539 MMBtu
391 MMBtu
$ 17,975
$ 11,425
4.88 %
3.10 %
$ 10.39 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES 2.8121 I $ 0 $ 48,200 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 48,200 -

TOTAL PRODUCTON

- $ 48,200 -
02 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 0 $ 6,440 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

895 kW $ 6,440 $ 5.24 /kW

TOTAL ENERGY

0 MMBtu $ 6,440 -
03 view
details
SALVAGE AND RE-USE PROCESS WASTE 3.5312 N $ 9,135 $ 6,200 1.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

By-product Production

- $ 6,200 -

TOTAL PRODUCTON

- $ 6,200 -
04 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 4,820 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

670 kW $ 4,820 $ 5.24 /kW

TOTAL ENERGY

0 MMBtu $ 4,820 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 860 $ 3,965 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,900 kWh $ 3,210 $ 0.069 /kWh

- Demand Charge

105 kW $ 755 $ 5.24 /kW

TOTAL ENERGY

317 MMBtu $ 3,965 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 0 $ 1,020 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,200 kWh $ 750 $ 0.069 /kWh

- Demand Charge

40 kW $ 270 $ 5.24 /kW

TOTAL ENERGY

74 MMBtu $ 1,020 -
07 view
details
REUSE RAGS UNTIL COMPLETELY SOILED 3.7132 N $ 0 $ 1,300 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 1,300 -

TOTAL PRODUCTON

- $ 1,300 -
08 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 0 $ 800 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,600 kWh $ 800 $ 0.069 /kWh

TOTAL ENERGY

78 MMBtu $ 800 -
09 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 700 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,615 kWh $ 700 $ 0.069 /kWh

TOTAL ENERGY

68 MMBtu $ 700 -
10 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 0 $ 230 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

200 kWh $ 210 $ 0.069 /kWh

- Demand Charge

3 kW $ 20 $ 5.24 /kW

TOTAL ENERGY

2 MMBtu $ 230 -