Industrial Assessment Centers

Assessment #AM0503


Assessment Year 2006
SIC 3844
SIC Description X-ray Apparatus And Tubes
NAICS 334517
NAICS Description Irradiation Apparatus Manufacturing
Principal Product xray accessories
Sales $ 16,000,000
# of Employees 130
Plant Area (Sq.Ft.) 155,000
Annual Production 1,600 Pieces
Production Hrs. Annual 4,750
Location (State) TX
Yearly Energy Cost $ 258,333

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,232,960 kWh $ 140,618 $ 0.063 /kWh

- Demand Charge

9,022 kW $ 28,421 $ 3.15 /kW

- Electricity Fees

- $ 3,922 -

Natural Gas

9,314 MMBtu $ 85,372 $ 9.17 /MMBtu

TOTAL ENERGY

32,202 MMBtu $ 258,333 $ 8.02 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

243,630 kWh
46,570 kWh
$ 16,816
$ 3,205
11.96 %
2.28 %
$ 0.063 /kWh

- Demand Charge

2,073 kW
133 kW
$ 10,070
$ 645
35.43 %
2.27 %
$ 3.15 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.17 /MMBtu

TOTAL ENERGY

2,498 MMBtu
478 MMBtu
$ 26,886
$ 3,850
10.41 %
1.49 %
$ 8.02 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
LOWER LIGHT FIXTURES IN HIGH CEILING AREAS 2.7141 N $ 33,000 $ 16,230 2.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

194,000 kWh $ 13,400 $ 0.063 /kWh

- Demand Charge

578 kW $ 2,830 $ 3.15 /kW

TOTAL ENERGY

1,989 MMBtu $ 16,230 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 500 $ 2,600 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,200 kWh $ 2,150 $ 0.063 /kWh

- Demand Charge

93 kW $ 450 $ 3.15 /kW

TOTAL ENERGY

320 MMBtu $ 2,600 -
03 view
details
USE POWER FACTOR CONTROLLERS 2.3211 N $ 17,100 $ 6,550 2.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

1,353 kW $ 6,550 $ 3.15 /kW

TOTAL ENERGY

0 MMBtu $ 6,550 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 300 $ 1,320 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,170 kWh $ 285 $ 0.063 /kWh

- Demand Charge

7 kW $ 35 $ 3.15 /kW

TOTAL ENERGY

43 MMBtu $ 320 -

Personnel Changes

- $ 300 -

Ancillary Material Cost

- $ 700 -

TOTAL PRODUCTON

- $ 1,000 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 27 $ 930 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,200 kWh $ 770 $ 0.063 /kWh

- Demand Charge

33 kW $ 160 $ 3.15 /kW

TOTAL ENERGY

115 MMBtu $ 930 -
06 view
details
REUSE RAGS UNTIL COMPLETELY SOILED 3.7132 N $ 0 $ 880 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 880 -

TOTAL PRODUCTON

- $ 880 -
07 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 256 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,060 kWh $ 211 $ 0.063 /kWh

- Demand Charge

9 kW $ 45 $ 3.15 /kW

TOTAL ENERGY

31 MMBtu $ 256 -