Industrial Assessment Centers
Assessment #AM0478
| Assessment Year | 2005 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | 332911 |
| NAICS Description | Industrial Valve Manufacturing |
| Principal Product | Valve repair and coating |
| Sales | $ 13,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 159,800 |
| Annual Production | 15,000 Pieces |
| Production Hrs. Annual | 5,184 |
| Location (State) | TX |
| Yearly Energy Cost | $ 341,388 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,328,526 kWh | $ 203,882 | $ 0.061 /kWh |
- Demand Charge |
966 kW | $ 55,812 | $ 57.78 /kW |
- Electricity Fees |
- | $ 8,318 | - |
Natural Gas |
7,649 MMBtu | $ 73,376 | $ 9.59 /MMBtu |
TOTAL ENERGY |
41,766 MMBtu | $ 341,388 | $ 8.17 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
224,100 kWh 200,600 kWh |
$ 13,025 $ 11,660 |
6.39 % 5.72 % |
$ 0.061 /kWh |
- Demand Charge |
807 kW 707 kW |
$ 3,070 $ 2,690 |
5.50 % 4.82 % |
$ 57.78 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 9.59 /MMBtu |
TOTAL ENERGY |
2,297 MMBtu 2,056 MMBtu |
$ 16,095 $ 14,350 |
4.71 % 4.20 % |
$ 8.17 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 1,930 | $ 6,920 | 0.28 | ||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 680 | $ 6,740 | 0.10 | ||||||||||||||||
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| 03 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 14 | $ 1,745 | 0.01 | ||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 335 | $ 415 | 0.81 | ||||||||||||||||
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| 05 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 50 | $ 275 | 0.18 | ||||||||||||||||
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| 06 | view details |
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES | 2.8121 | I | $ 2,600 | $ 25,200 | 0.10 | ||||||||||||||||
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| 07 | view details |
BASE UTILITY CHARGES ON USAGE RATHER THAN AREA OCCUPIED | 2.8115 | N | $ 18,000 | $ 2,130 | 8.45 | ||||||||||||||||
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| 08 | view details |
REUSE RAGS UNTIL COMPLETELY SOILED | 3.7132 | I | $ 0 | $ 300 | 0.00 | ||||||||||||||||
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