Industrial Assessment Centers

Assessment #AM0473


Assessment Year 2004
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS 332710
NAICS Description Machine Shops
Principal Product Anatomical models and patient simulators
Sales $ 30,000,000
# of Employees 200
Plant Area (Sq.Ft.) 109,400
Annual Production 43,000 Pieces
Production Hrs. Annual 2,354
Location (State) TX
Yearly Energy Cost $ 202,567

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,477,945 kWh $ 106,819 $ 0.072 /kWh

- Demand Charge

5,204 kW $ 19,755 $ 3.80 /kW

- Electricity Fees

- $ 8,886 -

Natural Gas

9,927 MMBtu $ 67,107 $ 6.76 /MMBtu

TOTAL ENERGY

25,076 MMBtu $ 202,567 $ 8.08 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

334,035 kWh
313,795 kWh
$ 19,680
$ 18,275
18.42 %
17.11 %
$ 0.072 /kWh

- Demand Charge

117 kW
117 kW
$ 990
$ 990
5.01 %
5.01 %
$ 3.80 /kW

- Electricity Fees

- $ 2,800
$ 2,800
31.51 %
31.51 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.76 /MMBtu

TOTAL ENERGY

3,424 MMBtu
3,216 MMBtu
$ 23,470
$ 22,065
11.59 %
10.89 %
$ 8.08 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 2,300 $ 13,275 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

224,495 kWh $ 13,275 $ 0.072 /kWh

TOTAL ENERGY

2,301 MMBtu $ 13,275 -
02 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 I $ 2,320 $ 3,780 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

67,540 kWh $ 3,780 $ 0.072 /kWh

TOTAL ENERGY

692 MMBtu $ 3,780 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 400 $ 2,210 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,760 kWh $ 1,220 $ 0.072 /kWh

- Demand Charge

117 kW $ 990 $ 3.80 /kW

TOTAL ENERGY

223 MMBtu $ 2,210 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 1,270 $ 515 2.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,200 kWh $ 515 $ 0.072 /kWh

TOTAL ENERGY

74 MMBtu $ 515 -
05 view
details
INSTALL SKYLIGHTS 2.7145 N $ 0 $ 360 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,700 kWh $ 540 $ 0.072 /kWh

TOTAL ENERGY

79 MMBtu $ 540 -

Personnel Changes

- $ -180 -

TOTAL PRODUCTON

- $ -180 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 290 $ 350 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,340 kWh $ 350 $ 0.072 /kWh

TOTAL ENERGY

55 MMBtu $ 350 -
07 view
details
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES 2.8121 I $ 5,590 $ 13,980 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 2,800 -

TOTAL ENERGY

0 MMBtu $ 2,800 -

One-time Revenue or Avoided Cost

- $ 11,180 -

TOTAL PRODUCTON

- $ 11,180 -
08 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 5,500 $ 18,434 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 18,434 $ 0 /lbs

TOTAL WASTE

- $ 18,434 -