Industrial Assessment Centers
Assessment #AM0471
| Assessment Year | 2004 |
|---|---|
| SIC | 2048 |
| SIC Description | Prepared Feeds, Nec |
| NAICS | 311119 |
| NAICS Description | Other Animal Food Manufacturing |
| Principal Product | Poultry feed |
| Sales | $ 43,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 50,000 |
| Annual Production | 240,000 Pieces |
| Production Hrs. Annual | 5,160 |
| Location (State) | TX |
| Yearly Energy Cost | $ 436,297 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,815,229 kWh | $ 177,457 | $ 0.047 /kWh |
- Demand Charge |
11,828 kW | $ 19,458 | $ 1.65 /kW |
- Electricity Fees |
- | $ 11,447 | - |
Natural Gas |
31,770 MMBtu | $ 227,935 | $ 7.17 /MMBtu |
TOTAL ENERGY |
70,876 MMBtu | $ 436,297 | $ 6.16 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
272,180 kWh 272,180 kWh |
$ 13,610 $ 13,610 |
7.67 % 7.67 % |
$ 0.047 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 1.65 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,143 MMBtu 2,143 MMBtu |
$ 15,350 $ 15,350 |
6.73 % 6.73 % |
$ 7.17 /MMBtu |
TOTAL ENERGY |
4,933 MMBtu 4,933 MMBtu |
$ 28,960 $ 28,960 |
6.64 % 6.64 % |
$ 6.16 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 930 | $ 7,600 | 0.12 | ||||||||||||||||||||
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| 02 | view details |
USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER | 2.2425 | I | $ 4,600 | $ 6,640 | 0.69 | ||||||||||||||||||||
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| 03 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 270 | $ 6,020 | 0.04 | ||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 400 | $ 5,450 | 0.07 | ||||||||||||||||||||
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| 05 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 0 | $ 1,920 | 0.00 | ||||||||||||||||||||
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| 06 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 170 | $ 1,110 | 0.15 | ||||||||||||||||||||
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| 07 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 630 | $ 230 | 2.74 | ||||||||||||||||||||
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