Industrial Assessment Centers
Assessment #AM0463
| Assessment Year | 2004 |
|---|---|
| SIC | 3842 |
| SIC Description | Surgical Appliances And Supplies |
| NAICS | 339113 |
| NAICS Description | Surgical Appliance and Supplies Manufacturing |
| Principal Product | First aid bandages |
| Sales | $ 30,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 9,000,000 Pieces |
| Production Hrs. Annual | 4,016 |
| Location (State) | TX |
| Yearly Energy Cost | $ 211,151 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,703,840 kWh | $ 190,282 | $ 0.070 /kWh |
- Demand Charge |
6,984 kW | $ 19,631 | $ 2.81 /kW |
- Electricity Fees |
- | $ 212 | - |
Natural Gas |
126 MMBtu | $ 1,026 | $ 8.14 /MMBtu |
TOTAL ENERGY |
27,840 MMBtu | $ 211,151 | $ 7.58 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
313,080 kWh 294,060 kWh |
$ 9,990 $ 9,380 |
5.25 % 4.93 % |
$ 0.070 /kWh |
- Demand Charge |
2,724 kW 2,651 kW |
$ 32,260 $ 31,400 |
164.33 % 159.95 % |
$ 2.81 /kW |
- Electricity Fees |
- |
$ 3,100 $ 3,100 |
1,462.26 % 1,462.26 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 8.14 /MMBtu |
TOTAL ENERGY |
3,209 MMBtu 3,014 MMBtu |
$ 45,350 $ 43,880 |
21.48 % 20.78 % |
$ 7.58 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
LOWER LIGHT FIXTURES IN HIGH CEILING AREAS | 2.7141 | I | $ 19,700 | $ 23,300 | 0.85 | ||||||||||||||||||||||||
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| 02 | view details |
USE POWER FACTOR CONTROLLERS | 2.3211 | I | $ 16,600 | $ 18,200 | 0.91 | ||||||||||||||||||||||||
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| 03 | view details |
PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST | 4.1320 | N | $ 7,550 | $ 14,500 | 0.52 | ||||||||||||||||||||||||
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| 04 | view details |
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE | 2.8114 | I | $ 0 | $ 3,100 | 0.00 | ||||||||||||||||||||||||
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| 05 | view details |
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE | 3.5313 | I | $ 0 | $ 1,475 | 0.00 | ||||||||||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 20 | $ 1,470 | 0.01 | ||||||||||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 730 | $ 1,450 | 0.50 | ||||||||||||||||||||||||
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| 08 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 400 | $ 1,030 | 0.39 | ||||||||||||||||||||||||
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