Industrial Assessment Centers
Assessment #AM0430
| Assessment Year | 2003 |
|---|---|
| SIC | 3823 |
| SIC Description | Process Control Instruments |
| NAICS | 334513 |
| NAICS Description | Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial |
| Principal Product | Electronic and hydraulic drilling rig instruments, pressure gauges, weig |
| Sales | $ 100,000,000 |
| # of Employees | 350 |
| Plant Area (Sq.Ft.) | 230,000 |
| Annual Production | 5,590 Pieces |
| Production Hrs. Annual | 5,392 |
| Location (State) | TX |
| Yearly Energy Cost | $ 347,614 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,978,000 kWh | $ 285,344 | $ 0.057 /kWh |
- Demand Charge |
12,883 kW | $ 41,870 | $ 3.25 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
2,190 MMBtu | $ 20,400 | $ 9.32 /MMBtu |
TOTAL ENERGY |
53,215 MMBtu | $ 347,614 | $ 6.53 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
49,700 kWh 40,300 kWh |
$ 2,690 $ 2,180 |
0.94 % 0.76 % |
$ 0.057 /kWh |
- Demand Charge |
68 kW 47 kW |
$ 215 $ 150 |
0.51 % 0.36 % |
$ 3.25 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 9.32 /MMBtu |
TOTAL ENERGY |
509 MMBtu 413 MMBtu |
$ 2,905 $ 2,330 |
0.84 % 0.67 % |
$ 6.53 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE WATER-BASED ADHESIVES | 3.8131 | N | $ 10,000 | $ 51,560 | 0.19 | ||||||||||||||||||||||||
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| 02 | view details |
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS | 3.2123 | N | $ 340 | $ 4,620 | 0.07 | ||||||||||||||||||||||||
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| 03 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.6520 | N | $ 9,000 | $ 3,770 | 2.39 | ||||||||||||||||||||||||
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| 04 | view details |
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL | 3.6192 | I | $ 700 | $ 2,840 | 0.25 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 0 | $ 1,300 | 0.00 | ||||||||||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 77 | $ 850 | 0.09 | ||||||||||||||||||||||||
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| 07 | view details |
REUSE RAGS UNTIL COMPLETELY SOILED | 3.7132 | I | $ 0 | $ 795 | 0.00 | ||||||||||||||||||||||||
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| 08 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 90 | $ 280 | 0.32 | ||||||||||||||||||||||||
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| 09 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 630 | $ 260 | 2.42 | ||||||||||||||||||||||||
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| 10 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 0 | $ 180 | 0.00 | ||||||||||||||||||||||||
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