Industrial Assessment Centers
Assessment #AM0323
| Assessment Year | 1998 |
|---|---|
| SIC | 3315 |
| SIC Description | Steel Wire And Related Products |
| NAICS | |
| NAICS Description | |
| Principal Product | Steel wire drawing, straight cut steel wire, welded wire mes |
| Sales | $ 28,000,000 |
| # of Employees | 122 |
| Plant Area (Sq.Ft.) | 103,700 |
| Annual Production | 60,000 Tons |
| Production Hrs. Annual | 8,544 |
| Location (State) | TX |
| Yearly Energy Cost | $ 248,304 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,783,705 kWh | $ 160,353 | $ 0.028 /kWh |
- Demand Charge |
13,106 kW | $ 87,951 | $ 6.71 /kW |
- Electricity Fees |
- | $ 0 | - |
TOTAL ENERGY |
59,283 MMBtu | $ 248,304 | $ 4.19 /MMBtu |
Other Liquid (non-haz) |
8,400 Gal | $ 25,200 | $ 0 /Gal |
Solid Waste (non-haz) |
288,000 lbs | $ 0 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
156,800 kWh 0 kWh |
$ 4,650 $ 0 |
2.90 % 0.00 % |
$ 0.028 /kWh |
- Demand Charge |
172 kW 0 kW |
$ 1,045 $ 0 |
1.19 % 0.00 % |
$ 6.71 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
TOTAL ENERGY |
1,608 MMBtu 0 MMBtu |
$ 5,695 $ 0 |
2.29 % 0.00 % |
$ 4.19 /MMBtu |
Other Liquid (non-haz) |
0 Gal 0 Gal |
$ 250 $ 0 |
0.99 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
236,800 lbs 0 lbs |
$ 37,690 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
REDUCE SCRAP PRODUCTION | 3.1192 | N | $ 0 | $ 22,500 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 02 | view details |
REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT | 3.7198 | N | $ 150 | $ 10,600 | 0.01 | ||||||||||||||||
|
|||||||||||||||||||||||
| 03 | view details |
RECOVER AND REUSE WASTE MATERIAL | 3.5311 | N | $ 0 | $ 4,590 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 04 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 0 | $ 2,320 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 05 | view details |
COMBINE UTILITY METERS | 2.8112 | N | $ 2,700 | $ 2,310 | 1.17 | ||||||||||||||||
|
|||||||||||||||||||||||
| 06 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | N | $ 4,300 | $ 1,595 | 2.70 | ||||||||||||||||
|
|||||||||||||||||||||||
| 07 | view details |
PURCHASE EQUIPMENT INSTEAD OF LEASING | 4.2310 | N | $ 1,870 | $ 1,420 | 1.32 | ||||||||||||||||
|
|||||||||||||||||||||||
| 08 | view details |
KEEP LAMPS AND REFLECTORS CLEAN | 2.7123 | N | $ 0 | $ 1,260 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 09 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | N | $ 63 | $ 520 | 0.12 | ||||||||||||||||
|
|||||||||||||||||||||||
| 10 | view details |
SHIP HYDRAULIC OIL TO SECONDARY FUEL PROGRAM | 3.6194 | N | $ 0 | $ 250 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
