Industrial Assessment Centers
Assessment #AM0295
| Assessment Year | 1997 |
|---|---|
| SIC | 3317 |
| SIC Description | Steel Pipe And Tubes |
| NAICS | |
| NAICS Description | |
| Principal Product | Drill pipe, drill tubing, and well casings |
| Sales | $ 168,000,000 |
| # of Employees | 450 |
| Plant Area (Sq.Ft.) | 275,000 |
| Annual Production | 258,000 Pieces |
| Production Hrs. Annual | 8,496 |
| Location (State) | TX |
| Yearly Energy Cost | $ 1,816,346 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
28,927,316 kWh | $ 629,097 | $ 0.022 /kWh |
- Demand Charge |
67,779 kW | $ 521,839 | $ 7.70 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
278,432 MMBtu | $ 665,410 | $ 2.39 /MMBtu |
TOTAL ENERGY |
574,937 MMBtu | $ 1,816,346 | $ 3.16 /MMBtu |
Water Disposal |
1,240,050 Gal | $ 0 | $ 0 /Gal |
Other Liquid (non-haz) |
908,000 Gal | $ 0 | $ 0 /Gal |
Solid Waste (non-haz) |
5,480,000 lbs | $ 0 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,177,609 kWh 1,093,494 kWh |
$ 26,133 $ 24,280 |
4.15 % 3.86 % |
$ 0.022 /kWh |
- Demand Charge |
1,952 kW 415 kW |
$ 15,047 $ 3,200 |
2.88 % 0.61 % |
$ 7.70 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 2.39 /MMBtu |
TOTAL ENERGY |
12,071 MMBtu 11,209 MMBtu |
$ 41,180 $ 27,480 |
2.27 % 1.51 % |
$ 3.16 /MMBtu |
Water Disposal |
1,240,050 Gal 1,215,000 Gal |
$ 1,355 $ 560 |
0.00 % 0.00 % |
$ 0 /Gal |
Other Liquid (non-haz) |
3,824 Gal 3,824 Gal |
$ 1,860 $ 1,860 |
0.00 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
186,060 lbs 0 lbs |
$ 9,760 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 2,500 | $ 21,500 | 0.12 | ||||||||||||||||
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| 02 | view details |
USE TEFLON LINED TANKS | 3.7195 | N | $ 110 | $ 9,340 | 0.01 | ||||||||||||||||
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| 03 | view details |
USE POWER FACTOR CONTROLLERS | 2.3211 | N | $ 17,500 | $ 10,800 | 1.62 | ||||||||||||||||
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| 04 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 510 | $ 5,980 | 0.09 | ||||||||||||||||
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| 05 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | N | $ 6,970 | $ 2,900 | 2.40 | ||||||||||||||||
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| 06 | view details |
MAINTAIN MACHINES TO REDUCE LEAKS | 3.7311 | I | $ 100 | $ 1,860 | 0.05 | ||||||||||||||||
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| 07 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | I | $ 3,334 | $ 1,350 | 2.47 | ||||||||||||||||
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| 08 | view details |
MINIMIZE WATER USAGE | 3.4151 | N | $ 0 | $ 795 | 0.00 | ||||||||||||||||
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| 09 | view details |
ELIMINATE LEAKS IN WATER LINES AND VALVES | 3.4154 | I | $ 18 | $ 560 | 0.03 | ||||||||||||||||
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| 10 | view details |
SEGREGATE METALS FOR SALE TO A RECYCLER | 3.5246 | N | $ 0 | $ 420 | 0.00 | ||||||||||||||||
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