Industrial Assessment Centers

Assessment #AM0082


Assessment Year 1990
SIC 3537
SIC Description Industrial Trucks And Tractors
NAICS
NAICS Description
Principal Product HYDRAULIC EQUIPMENT
Sales $ 11,000,000
# of Employees 125
Plant Area (Sq.Ft.) 0
Annual Production 1,500 Pieces
Production Hrs. Annual 4,692
Location (State) TX
Yearly Energy Cost $ 172,452

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,997,655 kWh $ 119,791 $ 0.060 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

10,135 MMBtu $ 48,561 $ 4.79 /MMBtu

Fuel Oil #1

500 MMBtu $ 4,100 $ 8.20 /MMBtu

TOTAL ENERGY

31,111 MMBtu $ 172,452 $ 5.54 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

167,058 kWh
249,121 kWh
$ 7,856
$ 11,646
6.56 %
9.72 %
$ 0.060 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,071 MMBtu
-499 MMBtu
$ 5,129
$ -2,391
10.56 %
-4.92 %
$ 4.79 /MMBtu

Fuel Oil #1

499 MMBtu
499 MMBtu
$ 5,215
$ 5,215
127.20 %
127.20 %
$ 8.20 /MMBtu

TOTAL ENERGY

3,282 MMBtu
2,553 MMBtu
$ 18,200
$ 14,470
10.55 %
8.39 %
$ 5.54 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 I $ 14,110 $ 6,080 2.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

131,008 kWh $ 6,080 $ 0.060 /kWh

TOTAL ENERGY

1,343 MMBtu $ 6,080 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 2,000 $ 3,360 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,392 kWh $ 3,360 $ 0.060 /kWh

TOTAL ENERGY

742 MMBtu $ 3,360 -
03 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 12,000 $ 3,730 3.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-82,063 kWh $ -3,790 $ 0.060 /kWh

Natural Gas

1,570 MMBtu $ 7,520 $ 4.79 /MMBtu

TOTAL ENERGY

729 MMBtu $ 3,730 -
04 view
details
RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS 2.7291 I $ 2,150 $ 2,824 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

-499 MMBtu $ -2,391 $ 4.79 /MMBtu

Fuel Oil #1

499 MMBtu $ 5,215 $ 8.20 /MMBtu

TOTAL ENERGY

0 MMBtu $ 2,824 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 1,380 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,601 kWh $ 1,380 $ 0.060 /kWh

TOTAL ENERGY

303 MMBtu $ 1,380 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 208 $ 206 1.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,931 kWh $ 206 $ 0.060 /kWh

TOTAL ENERGY

30 MMBtu $ 206 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 600 $ 620 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,189 kWh $ 620 $ 0.060 /kWh

TOTAL ENERGY

135 MMBtu $ 620 -