Industrial Assessment Centers

Assessment #AM0069


Assessment Year 1989
SIC 3823
SIC Description Process Control Instruments
NAICS
NAICS Description
Principal Product ELECTRONIC FLOW COMPUTERS
Sales $ 35,000,000
# of Employees 420
Plant Area (Sq.Ft.) 0
Annual Production 0 Not Available
Production Hrs. Annual 4,538
Location (State) TX
Yearly Energy Cost $ 606,627

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

11,094,080 kWh $ 562,737 $ 0.051 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

9,306 MMBtu $ 43,890 $ 4.72 /MMBtu

TOTAL ENERGY

123,020 MMBtu $ 606,627 $ 4.93 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

964,829 kWh
868,112 kWh
$ 24,881
$ 21,860
4.42 %
3.88 %
$ 0.051 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,855 MMBtu
0 MMBtu
$ 13,475
$ 0
30.70 %
0.00 %
$ 4.72 /MMBtu

TOTAL ENERGY

12,745 MMBtu
8,899 MMBtu
$ 38,356
$ 21,860
6.32 %
3.60 %
$ 4.93 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 I $ 47,700 $ 14,260 3.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

683,470 kWh $ 14,260 $ 0.051 /kWh

TOTAL ENERGY

7,006 MMBtu $ 14,260 -
02 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 N $ 0 $ 12,365 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,620 MMBtu $ 12,365 $ 4.72 /MMBtu

TOTAL ENERGY

2,620 MMBtu $ 12,365 -
03 view
details
INSTALL SET-BACK TIMERS 2.6232 I $ 0 $ 4,240 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

63,892 kWh $ 4,240 $ 0.051 /kWh

TOTAL ENERGY

655 MMBtu $ 4,240 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,000 $ 3,360 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

120,750 kWh $ 3,360 $ 0.051 /kWh

TOTAL ENERGY

1,238 MMBtu $ 3,360 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 116 $ 536 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,327 kWh $ 536 $ 0.051 /kWh

TOTAL ENERGY

75 MMBtu $ 536 -
06 view
details
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE 2.7226 N $ 2,000 $ 2,485 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

89,390 kWh $ 2,485 $ 0.051 /kWh

TOTAL ENERGY

916 MMBtu $ 2,485 -
07 view
details
USE DIRECT AIR SUPPLY TO EXHAUST HOODS 2.7245 N $ 4,000 $ 1,110 3.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

235 MMBtu $ 1,110 $ 4.72 /MMBtu

TOTAL ENERGY

235 MMBtu $ 1,110 -