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Full Assessment Recommendations Codes (ARC) List

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2ENERGY MANAGEMENT89,580
2.1Combustion Systems6,004
2.11Furnaces, Ovens And Directly Fired Operations1,058
2.111Operations236
2.1111Control Pressure On Steamer Operations18
2.1112Heat Oil To Proper Temperature For Good Atomization1
2.1113Reduce Combustion Air Flow To Optimum110
2.1114Limit And Control Secondary Combustion Air In Furnace17
2.1115Eliminate Combustible Gas In Flue Gas6
2.1116Improve Combustion Control Capability74
2.1117Relocate Oven / Furnace To More Efficient Location10
2.112Hardware371
2.1121Use Insulation In Furnaces To Facilitate Heating / Cooling73
2.1122Re-size Charging Openings Or Add A Movable Door On Equipment47
2.1123Install Automatic Stack Damper242
2.1124Replace Direct Fired With Steam Heat2
2.1125Convert To Oxyfuel Burners3
2.113Maintenance453
2.1131Repair Faulty Insulation In Furnaces, Boilers, Etc191
2.1132Repair Faulty Louvers And Dampers5
2.1133Adjust Burners For Efficient Operation178
2.1134Eliminate Leaks In Combustible Gas Lines11
2.1135Repair Furnaces And Oven Doors So That They Seal Efficiently68
2.12Boilers3,216
2.121Operation377
2.1211Move Boiler To More Efficient Location19
2.1212Operate Boilers On High Fire Setting47
2.1213Direct Warmest Air To Combustion Intake311
2.122Hardware396
2.1221Replace Obsolete Burners With More Efficient Ones103
2.1222Install Turbulators137
2.1223Install Smaller Boiler (increase High Fire Duty Cycle)45
2.1224Replace Boiler111
2.123Maintenance2,267
2.1231Establish Burner Maintenance Schedule For Boilers78
2.1232Keep Boiler Tubes Clean94
2.1233Analyze Flue Gas For Proper Air/fuel Ratio2,093
2.124Blowdown177
2.1241Reduce Excessive Boiler Blowdown39
2.1242Minimize Boiler Blowdown With Better Feedwater Treatment24
2.1243Use Heat From Boiler Blowdown To Preheat Boiler Feed Water114
2.13Fuel Switching1,730
2.131Electric To Fossil Fuel1,379
2.1311Replace Electrically-operated Equipment With Fossil Fuel Equipment1,379
2.132Fossil Fuel To Electric81
2.1321Replace Fossil Fuel Equipment With Electrical Equipment61
2.1322Use Electric Heat In Place Of Fossil Fuel Heating System18
2.1323Replace Gas-fired Absorption Air Conditioners With Electric Units2
2.133Alternate Fuel238
2.1331Burn A Less Expensive Grade Of Fuel116
2.1332Convert Combustion Equipment To Burn Natural Gas73
2.1333Convert Combustion Equipment To Burn Oil18
2.1334Convert Oil Or Gas Burners To Combustion Of Coal3
2.1335Replace Gasoline With Diesel, Lpg, Or Natural Gas13
2.1336Install Equipment To Utilize Waste Fuel15
2.139Miscellaneous32
2.1391Replace Purchased Steam With Electric Heating1
2.1392Replace Purchased Steam With Other Energy Source20
2.1393Use Steam Sparging Or Injections In Place Of Indirect Heating7
2.1394Replace Steam Jets On Vacuum System With Electric Motor Driven Vacuum Pumps4
2.2Thermal Systems13,406
2.21Steam2,917
2.211Traps274
2.2111Install Steam Trap23
2.2112Use Correct Size Steam Traps2
2.2113Repair Or Replace Steam Traps240
2.2114Shut Off Steam Traps On Super Heated Steam Lines When Not In Use9
2.212Condensate645
2.2121Increase Amount Of Condensate Returned230
2.2122Install / Repair Insulation On Condensate Lines294
2.2123Insulate Feedwater Tank80
2.2124Install De-aerator In Place Of Condensate Tank12
2.2125Replace Barometric Condensers With Surface Condensers0
2.2126Lower Operating Pressure Of Condenser (steam)3
2.2127Flash Condensate To Produce Lower Pressure Steam15
2.2128Use Steam Condensate For Hot Water Supply (non-potable)11
2.213Leaks And Insulation1,753
2.2131Insulate Steam / Hot Water Lines1,096
2.2132Repair Faulty Insulation On Steam Lines12
2.2133Repair Leaks In Lines And Valves385
2.2134Eliminate Leaks In High Pressure Reducing Stations1
2.2135Repair And Eliminate Steam Leaks257
2.214Distillation5
2.2141Operate Distillation Columns Efficiently2
2.2142Upgrade Distillation Hardware3
2.215Maintenance48
2.2151Clean Steam Coils In Processing Tanks0
2.2152Maintain Steam Jets Used For Vacuum System3
2.2153Close Off Unneeded Steam Lines45
2.216Operations170
2.2161Optimize Operation Of Multi-stage Vacuum Steam Jets3
2.2162Reduce Excess Steam Bleeding24
2.2163Use Minimum Steam Operating Pressure132
2.2164Turn Off Steam Tracing During Mild Weather9
2.2165Substitute Air For Steam To Atomize Oil2
2.219Miscellaneous23
2.2191Substitute Hot Process Fluids For Steam18
2.2192Use Heat Exchange Fluids Instead Of Steam In Pipeline Tracing Systems5
2.22Heating190
2.221Operation129
2.2211Use Optimum Temperature80
2.2212Use Minimum Safe Oven Ventilation49
2.222Hardware61
2.2221Use Immersion Heating In Tanks, Melting Pots, Etc18
2.2222Convert Liquid Heaters From Underfiring To Immersion Or Submersion Heating5
2.2223Enhance Sensitivity Of Temperature Control And Cutoff38
2.23Heat Treating63
2.231General63
2.2311Heat Treat Parts Only To Required Specifications Or Standards9
2.2312Minimize Non-essential Material In Heat Treatment Process16
2.2313Use Batch Firing With Kiln "furniture" Specifically Designed2
2.2314Replace Heat Treating Oven With More Efficient Unit36
2.24Heat Recovery4,968
2.241Flue Gas Recuperation1,219
2.2411Use Waste Heat From Hot Flue Gases To Preheat Combustion Air873
2.2412Use Flue Gas Heat To Preheat Boiler Feedwater344
2.2413Use Hot Flue Gases To Preheat Wastes For Incinerator Boiler2
2.242Flue Gas - Other Uses405
2.2421Install Waste Heat Boiler To Provide Direct Power9
2.2422Use Waste Heat From Hot Flue Gases To Generate Steam43
2.2423Install Waste Heat Boiler To Produce Steam9
2.2424Use Heat In Flue Gases To Preheat Products Or Materials84
2.2425Use Flue Gases To Heat Process Or Service Water78
2.2426Use Waste Heat From Flue Gases To Heat Space Conditioning Air87
2.2427Use Waste Heat From Hot Flue Gases To Preheat Incoming Fluids61
2.2428Use Flue Gases In Radiant Heater For Space Heating, Ovens, Etc34
2.243Heat Recovery From Specific Equipment2,333
2.2431Recover Heat From Transformers6
2.2432Recover Heat From Oven Exhaust / Kilns230
2.2433Recover Heat From Engine Exhausts12
2.2434Recover Heat From Air Compressor1,179
2.2435Recover Heat From Compressed Air Dryers9
2.2436Recover Heat From Refrigeration Condensers100
2.2437Recover Waste Heat From Equipment797
2.244Other Process Waste Heat899
2.2441Preheat Boiler Makeup Water With Waste Process Heat117
2.2442Preheat Combustion Air With Waste Heat120
2.2443Re-use Or Recycle Hot Or Cold Process Exhaust Air244
2.2444Use Hot Process Fluids To Preheat Incoming Process Fluids177
2.2445Recover Heat From Exhausted Steam44
2.2446Recover Heat From Hot Waste Water118
2.2447Heat Water With Exhaust Heat79
2.249Miscellaneous112
2.2491Use Cooling Air Which Cools Hot Work Pieces For Space Heating31
2.2492Use "heat Wheel" Or Other Heat Exchanger To Cross-exchange Building Exhaust Air With Make-up Air62
2.2493Use Recovered Heat From Lighting Fixtures For Useful Purpose0
2.2494Recover Heat In Domestic Hot Water Going To Drain15
2.2495Use Exhaust Heat From Building For Snow And Ice Removal2
2.2496Heat Service Hot Water With Air Conditioning Equipment2
2.25Heat Containment4,099
2.251Insulation3,688
2.2511Insulate Bare Equipment3,014
2.2512Increase Insulation Thickness208
2.2513Cover Open Tanks With Floating Insulation158
2.2514Cover Open Tanks230
2.2515Use Optimum Thickness Insulation64
2.2516Use Economic Thickness Of Insulation For Low Temperatures14
2.252Isolation177
2.2521Isolate Steam Lines To Avoid Heating Air Conditioned Areas8
2.2522Isolate Hot Or Cold Equipment62
2.2523Reduce Infiltration To Refrigerated Areas; Isolate Hot Equipment From Refrigerated Areas84
2.2524Avoid Cooling Of Process Streams Or Materials That Must Subsequently Be Heated10
2.2525Eliminate Cooling Of Process Streams Which Subsequently Must Be Heated And Vice Versa13
2.253Infiltration234
2.2531Re-size Charging Openings Or Add Movable Cover Or Door157
2.2532Use Only Amount Of Air Necessary To Prevent Explosion Hazard71
2.2533Replace Air Curtain Doors With Solid Doors6
2.26Cooling1,113
2.261Cooling Towers368
2.2611Moderate Cooling Tower Outlet Temperature32
2.2612Use Cooling Tower Water Instead Of Refrigeration91
2.2613Use Antifreeze In Cooling Towers To Allow Winter Use0
2.2614Use Cooling Tower Or Economizer To Replace Chiller Cooling236
2.2615Clean Condenser Tubes7
2.262Chillers And Refrigeration627
2.2621Modify Refrigeration System To Operate At A Lower Pressure215
2.2622Replace Existing Chiller With High Efficiency Model100
2.2623Minimize Condenser Cooling Water Temperature31
2.2624Use Cold Waste Water To Cool Chiller Feed Water9
2.2625Chill Water To The Highest Temperature Possible82
2.2626Avoid Frost Formation On Evaporators14
2.2627Use Multiple-effect Evaporators4
2.2628Utilize A Less Expensive Cooling Method172
2.269Miscellaneous119
2.2691Shut Off Cooling If Cold Outside Air Will Cool Process37
2.2692Use Outside Cold Water Source As A Supply Of Cooling Water25
2.2693Use Waste Heat Steam For Absorption Refrigeration10
2.2694Use Highest Temperature For Chilling Or Cold Storage32
2.2695Use Cascade System Of Recirculating During Cold Weather To Avoid Sub-cooling3
2.2696Use Excess Cold Process Fluid For Industrial Cooling Needs12
2.27Drying56
2.271Use Of Air56
2.2711Utilize Outside Air Instead Of Conditioned Air For Drying56
2.3Electrical Power4,453
2.31Demand Management2,279
2.311Thermal Energy Storage40
2.3111Heat Water During Off-peak Periods And Store For Later Use6
2.3112Store Heated/ Cooled Water For Use During Peak Demand Periods11
2.3113Make Ice During Off Peak Hours For Cooling23
2.313Scheduling1,702
2.3131Reschedule Plant Operations Or Reduce Load To Avoid Peaks1,132
2.3132Recharge Batteries On During Off-peak Demand Periods296
2.3133Consider Three Or Four Days Around-the-clock Operation Rather Than One Or Two Shifts Per Day8
2.3134Shift From Daytime To Nighttime Operation100
2.3135Schedule Routine Maintenance During Non-operating Periods19
2.3136Overlap Custodial Services With Normal Day Hours17
2.3137Use Power During Off-peak Periods130
2.319Miscellaneous537
2.3191Use Demand Controller Or Load Shedder491
2.3192Use Fossil Fuel Powered Generator During Peak Demand Periods46
2.32Power Factor1,629
2.321General1,628
2.3211Use Power Factor Controllers394
2.3212Optimize Plant Power Factor1,234
2.33Generation Of Power54
2.331Dc24
2.3311Replace Dc Equipment With Ac Equipment7
2.3312Install Efficient Rectifiers17
2.332Ac30
2.3321Use Steam Pressure Reduction To Generate Power20
2.3322Use Existing Dam To Generate Electricity9
2.3323Install Emissions Controls To Increase Capacity1
2.34Cogeneration372
2.341General372
2.3411Replace Electric Motors With Back Pressure Steam Turbines And Use Exhaust Steam For Process Heat13
2.3412Use Waste Heat To Produce Steam To Drive A Steam Turbine-generator53
2.3413Burn Fossil Fuel To Produce Steam To Drive A Steam Turbine-generator And Use Steam Exhaust For Heat39
2.3414Burn Waste To Produce Steam To Drive A Steam Turbine Generator Set And Use Steam Exhaust For Heat39
2.3415Use A Fossil Fuel Engine To Cogenerate Electricity Or Motive Power; And Utilize Heat161
2.3416Use Combined Cycle Gas Turbine Generator Sets With Waste Heat Boilers Connected To Turbine Exhaust35
2.3417Use Waste Heat With A Closed-cycle Gas Turbine-generator Set To Cogenerate Electricity And Heat32
2.35Transmission119
2.351Transformers108
2.3511Use Plant Owned Transformers Or Lease Transformers75
2.3512De-energize Excess Transformer Capacity29
2.3513Consider Power Loss As Well As Initial Loads And Load Growth In Down-sizing Transformers4
2.352Conductor Size11
2.3521Reduce Load On Electrical Conductor To Reduce Heating Losses5
2.3522Increase Electrical Conductor Size To Reduce Distribution Losses6
2.4Motor Systems29,139
2.41Motors10,912
2.411Operation3,739
2.4111Utilize Energy-efficient Belts And Other Improved Mechanisms3,683
2.4112Install Soft-start To Eliminate Nuisance Trips33
2.4113Install Motor Voltage Controller On Lightly Loaded Motors23
2.413Hardware5,062
2.4131Replace Over-size Motors And Pumps With Optimum Size147
2.4132Size Electric Motors For Peak Operating Efficiency59
2.4133Use Most Efficient Type Of Electric Motors4,837
2.4134Replace Electric Motor With Fossil Fuel Engine19
2.414Motor System Drives1,797
2.4141Use Multiple Speed Motors Or Afd For Variable Pump, Blower And Compressor Loads1,342
2.4142Use Adjustable Frequency Drive To Replace Motor-generator Set67
2.4143Use Adjustable Frequency Drive To Replace Throttling System151
2.4144Use Adjustable Frequency Drive To Replace Mechanical Drive234
2.4145Install Isolation Transformer On Adjustable Frequency Drive3
2.415Motor Maintenance/repair314
2.4151Develop A Repair/replace Policy211
2.4152Use Only Certified Motor Repair Shops0
2.4153Avoid Emergency Rewind Of Motors1
2.4154Avoid Rewinding Motors More Than Twice7
2.4155Standardize Motor Inventory1
2.4156Establish A Preventative Maintenance Program21
2.4157Establish A Predictive Maintenance Program73
2.42Air Compressors15,874
2.422Hardware5,386
2.4221Install Compressor Air Intakes In Coolest Locations4,409
2.4222Install Adequate Dryers On Air Lines To Eliminate Blowdown78
2.4223Install Direct Acting Units In Place Of Compressed Air Pressure System In Safety System18
2.4224Upgrade Controls On Compressors355
2.4225Install Common Header On Compressors28
2.4226Use / Purchase Optimum Sized Compressor451
2.4227Use Compressor Air Filters47
2.423Operations10,488
2.4231Reduce The Pressure Of Compressed Air To The Minimum Required3,113
2.4232Eliminate Or Reduce Compressed Air Used For Cooling, Agitating Liquids, Moving Product, Or Drying926
2.4233Eliminate Permanently The Use Of Compressed Air163
2.4234Cool Compressor Air Intake With Heat Exchanger39
2.4235Remove Or Close Off Unneeded Compressed Air Lines96
2.4236Eliminate Leaks In Inert Gas And Compressed Air Lines/ Valves6,090
2.4237Substitute Compressed Air Cooling With Water Or Air Cooling32
2.4238Do Not Use Compressed Air For Personal Cooling29
2.43Other Equipment2,351
2.431Operations1,415
2.4311Recover Mechanical Energy21
2.4312Improve Lubrication Practices555
2.4313Provide Proper Maintenance / Of Motor Driven Equipment8
2.4314Use Synthetic Lubricant831
2.432Hardware936
2.4321Upgrade Obsolete Equipment109
2.4322Use Or Replace With Energy Efficient Substitutes524
2.4323Use Optimum Size And Capacity Equipment188
2.4324Replace Hydraulic / Pneumatic Equipment With Electric Equipment101
2.4325Upgrade Conveyors14
2.5Industrial Design395
2.51Systems395
2.511Thermal62
2.5111Convert From Indirect To Direct Fired Systems34
2.5112Use Continuous Equipment Which Retains Process Heating Conveyors Within The Heated Chamber2
2.5113Use Direct Flame Impingement Or Infrared Processing For Chamber Type Heating11
2.5114Use Shaft Type Furnaces For Preheating Incoming Material2
2.5115Reposition Oven Walls To Reduce Heated Space9
2.5116Use Excess Cold Process Fluid For Industrial Cooling Needs2
2.5117Convert To Indirect Temperature Control System2
2.512Mechanical122
2.5121Redesign Flow To Minimize Mass Transfer Length21
2.5122Replace High Resistance Ducts, Pipes, And Fittings14
2.5123Reduce Fluid Flow Rates68
2.5124Use Gravity Feeds Wherever Possible6
2.5125Size Air Handling Grills/ Duct/s Coils To Minimize Air Resistance13
2.519Miscellaneous211
2.5191Modify Dye Beck23
2.5192Modify Textile Dryers30
2.5193Convert From Batch To Continuous Operation2
2.5194Redesign Process120
2.5195Change Product Design To Reduce Energy Requirements21
2.5196Use Small Number Of High Output Units Instead Of Many Small Inefficient Units15
2.5197Avoid Electrically-powered Animated Displays0
2.6Operations4,569
2.61Maintenance468
2.612General469
2.6121Reduce Hot Water Temperature To The Minimum Required315
2.6122Adjust Vents To Minimize Energy Use28
2.6123Remove Unneeded Service Lines To Eliminate Potential Leaks4
2.6124Establish Equipment Maintenance Schedule70
2.6125Keep Equipment Clean22
2.6126Keep Solid Fuels / Raw Materials Dry6
2.6127Maintain Air Filters By Cleaning Or Replacement22
2.62Equipment Control4,101
2.621Equipment Use Reduction2,334
2.6211Conserve Energy By Efficient Use Of Vending Machines122
2.6212Turn Off Equipment During Breaks, Reduce Operating Time819
2.6213Turn Off Steam / Hot Water Lines Leading To Space Heating Units11
2.6214Shut Off Pilots In Standby Equipment123
2.6215Shut Off Air Conditioning In Winter Heating Season7
2.6216Shut Off Cooling Water When Not Required22
2.6217Shut Off All Laboratory Fume Hoods When Not In Use11
2.6218Turn Off Equipment When Not In Use1,219
2.622Equipment Scheduling332
2.6221Use Most Efficient Equipment At It's Maximum Capacity And Less Efficient Equipment Only When Necessary244
2.6222Use Drying Oven (batch Type) On Alternate Days Or Other Optimum Schedule To Run Equipment With Full Loads56
2.6223Schedule Use Of Elevators To Conserve Energy9
2.6224Schedule Baking Times Of Small And Large Components12
2.6225Eliminate Third Shift6
2.6226Optimize Filtration Cleaning / Replacement To Minimize Air Resistance5
2.623Equipment Automation1,319
2.6231Utilize Controls To Operate Equipment Only When Needed406
2.6232Install Set-back Timers913
2.624Load Reduction116
2.6241Reduce Temperature Of Process Equipment When On Standby30
2.6242Minimize Operation Of Equipment Maintained In Standby Condition86
2.7Building And Grounds29,248
2.71Lighting20,775
2.711Level1,724
2.7111Reduce Illumination To Minimum Necessary Levels1,582
2.7112Reduce Exterior Illumination To Minimum Safe Level142
2.712Operation1,694
2.7121Utilize Daylight Whenever Possible In Lieu Of Artificial Light427
2.7122Disconnect Ballasts260
2.7123Keep Lamps And Reflectors Clean182
2.7124Make A Practice Of Turning Off Lights When Not Needed825
2.713Controls3,869
2.7131Add Area Lighting Switches131
2.7132Install Timers On Light Switches In Little Used Areas197
2.7133Use Separate Switches On Perimeter Lighting Which May Be Turned Off When Natural Light Is Available187
2.7134Use Photocell Controls622
2.7135Install Occupancy Sensors2,732
2.714Hardware13,489
2.7141Lower Light Fixtures In High Ceiling Areas103
2.7142Utilize Higher Efficiency Lamps And/or Ballasts9,834
2.7143Use More Efficient Light Source2,848
2.7144Install Spectral Reflectors / Delamp406
2.7145Install Skylights296
2.72Space Conditioning5,564
2.721Maintenance57
2.7211Clean And Maintain Refrigerant Condensers And Towers22
2.7212Install Or Upgrade Insulation On Hvac Distribution Systems35
2.722Operation1,656
2.7221Lower Temperature During The Winter Season And Vice-versa473
2.7222Air Condition Only Space In Use151
2.7223Condition Smallest Space Necessary75
2.7224Reduce Space Conditioning During Non-working Hours422
2.7225Close Outdoor Air Dampers During Warm-up / Cool-down Periods7
2.7226Use Computer Programs To Optimize Hvac Performance397
2.7227Use Water On Air Conditioning Exchanger To Improve Heat Transfer And Increase Air Conditioner Efficiency19
2.7228Avoid Introducing Hot, Humid, Or Dirty Air Into Hvac System112
2.723Hardware - Heating / Cooling876
2.7231Use Radiant Heater For Spot Heating384
2.7232Replace Existing Hvac Unit With High Efficiency Model345
2.7233Use Properly Designed And Sized Hvac Equipment115
2.7234Use Heat Pump For Space Conditioning25
2.7235Install Fossil Fuel Make-up Air Unit7
2.724Hardware - Air Circulation961
2.7241Install Outside Air Damper / Economizer On Hvac Unit277
2.7242Change Zone Reheat Coils To Variable Air Volume Boxes10
2.7243Improve Air Circulation With Destratification Fans / Other Methods585
2.7244Revise Smoke Cleanup From Operations19
2.7245Use Direct Air Supply To Exhaust Hoods70
2.725Evaporation103
2.7251Reduce Air Conditioning Load By Evaporating Water From Roof54
2.7252Utilize An Evaporative Air Pre-cooler Or Other Heat Exchanger In Ac System49
2.726Controls1,815
2.7261Install Timers And/or Thermostats1,774
2.7262Separate Controls Of Air Handlers From Ac/ Heating Systems18
2.7263Lower Compressor Pressure Through A/c System Modification9
2.7264Interlock Heating And Air Conditioning Systems To Prevent Simultaneous Operation14
2.727Humidity Control29
2.7271Replace Electric Reheat With Heat Pipes8
2.7272Install Heat Pipes / Raise Cooling Setpoint7
2.7273Install Desiccant Humidity Control System14
2.729Miscellaneous67
2.7291Reschedule And Rearrange Multiple-source Heating Systems28
2.7292Lower Ceiling To Reduce Conditioned Space31
2.7293Install Dry Sprinkler System Or Other Method To Reduce Heating Requirements8
2.73Ventiltion552
2.731General552
2.7311Ventilation System To Shut Off When Room Is Not In Use21
2.7312Minimize Use Of Outside Make-up Air For Ventilation Except When Used For Economizer Cycle87
2.7313Recycle Air For Heating, Ventilation And Air Conditioning78
2.7314Reduce Ventilation Air221
2.7315Reduce Building Ventilation Air To Minimum Safe Levels91
2.7316Centralize Control Of Exhaust Fans To Ensure Their Shutdown, Or Establish Program To Ensure Manual Shutdown54
2.74Building Envelope2,357
2.742Solar Loading107
2.7421Reduce Glazed Areas In Buildings29
2.7422Plant Trees Or Shrubs Near Windows To Shield From Sunlight41
2.7423Reduce Heat Gain By Window Tinting10
2.7424Shade Windows From Summer Sun7
2.7425Clean Or Color Roof To Reduce Solar Load20
2.7